• Title/Summary/Keyword: Metallurgical Modeling

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Comparative Analysis of Models used to Predict the Temperature Decreases in the Steel Making Process using Soft Computing Techniques (철강 생산 공정에서 Soft Computing 기술을 이용한 온도하락 예측 모형의 비교 연구)

  • Kim, Jong-Han;Seong, Deok-Hyun
    • Journal of Institute of Control, Robotics and Systems
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    • v.13 no.2
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    • pp.173-178
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    • 2007
  • This paper is to establish an appropriate model for predicting the temperature decreases in the batch transferred from the refining process to the caster in steel-making companies. Mathematical modeling of the temperature decreases between the processes is difficult, since the reaction mechanism by which the temperature changes in a molten steel batch is dynamic, uncertain and complex. Three soft computing techniques are examined using the same data, namely the multiple regression, fuzzy regression, and neural net (NN) models. To compare the accuracy of these three models, a limited number of input variables are selected from those variables significantly affecting the temperature decrease. The results show that the difference in accuracy between the three models is not statistically significant. Nonetheless, the NN model is recommended because of its adaptive ability and robustness. The method presented in this paper allows the temperature decrease to be predicted without requiring any precise metallurgical knowledge.

Accurate RF C-V Method to Extract Effective Channel Length and Parasitic Capacitance of Deep-Submicron LDD MOSFETs

  • Lee, Sangjun;Lee, Seonghearn
    • JSTS:Journal of Semiconductor Technology and Science
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    • v.15 no.6
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    • pp.653-657
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    • 2015
  • A new paired gate-source voltage RF capacitance-voltage (C-V) method of extracting the effective channel length and parasitic capacitance using the intersection between two closely spaced linear regression lines of the gate capacitance versus gate length measured from S-parameters is proposed to remove errors from conventional C-V methods. Physically verified results are obtained at the gate-source voltage range where the slope of the gate capacitance versus gate-source voltage is maximized in the inversion region. The accuracy of this method is demonstrated by finding extracted value corresponding to the metallurgical channel length.

Modelling Strength and Ductility of Nanocrystalline Metallic Materials

  • Kim, Hyoung-Seop
    • Journal of Powder Materials
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    • v.8 no.3
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    • pp.168-173
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    • 2001
  • The effect of grain refinement of the strength and ductility of metallic materials is investigated. A model in which a single phase material is considered as an effectively two-phase one is discussed. A distinctive feature of the model is that grain boundaries are treated as a separate phase deforming by a diffusion mechanism. Deformation of the grain interior phase is assumed to be carried by two concurrent mechanism. Deformation of the grain interior phase is assumed to be carried by two concurrent mechanisms: dislocation glide and mass transfer by diffusion. The model was exemplified by simulating uniaxial tensile deformation of Cu down to the nanometer grain size. The results confirm the observed strain hardening behaviour and a trend for reduction of ductility with decreasing grain size at room temperature.

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Prediction Model for the Microstructure and Properties in Weld Beat Affected Brine : I. Trends in The Development of Model for the Prediction of Material Properties in the Weld HAZ (용접 열영향부 미세조직 및 재질 예측 모델링 : I. 용접부 재질 예측 모델 기술 개발 연구 동향)

  • Moon Joon-Oh;Lee Chang-Hee
    • Journal of Welding and Joining
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    • v.23 no.4
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    • pp.17-26
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    • 2005
  • HAZ (Heat Affected Zone) which occurs during welding thermal cycle has an important effect on the mechanical properties of the weld metal. So there were many efforts to develop the model which is able to predict the microstructure and mechanical properties in weld HAZ and lots of metallurgical models have reported since early 1940. These models are justifiable based on the reasonable assumption and analytical approach, but they also have limitation by interesting alloying system and assumption in each literature. Therefore, this study summaries the previous models for prediction of properties in weld HAZ. Then several issues to solve for developing the more reliable model were proposed.

Mathematical Modeling of Copper Plating with Pulsed Current (맥동전류에 의한 구리도금의 수학적 모델링)

  • Lee, C. K.;Sohn, H. J.;Kang, T.
    • Journal of the Korean institute of surface engineering
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    • v.24 no.3
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    • pp.125-136
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    • 1991
  • a mathematical model is presented to describe the current distribution on a rotaing disk electrode under the galvanostatic pulse conlitions. A numerical technique by finite difference method to the transient convective diffusion equation, coordinate transformation and separation of variables to Laplace equation, and an iterative algorithm to solve the above equations simtltaneously with approximate boundary conditions were developed. An experimental investigated based on copper deposition in a copper sulfate-sulfuric acid system was performed and satisfactory agreement was obtained between expermental and theoretical current distribution. The current distribution of copper deposition is secondary current distribution within the experimental conditions. Dimensionless variables, N and J as well as Wagner number were used to determine the criteria for the uniformity of current distribution.

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Modeling and Analysis of Radiation Patterns of High Power LED Package for Luminarie (루미나리에(Luminarie)용 고출력 LED패키지 배광분포 모델링 및 광학적 특성 분석)

  • Cho, Jae-Moon;Kim, Byung-Il;Kwak, Joon-Seop;Yoon, Dong-Joo;Yu, Jin-Yeul
    • Korean Journal of Optics and Photonics
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    • v.18 no.4
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    • pp.264-269
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    • 2007
  • Today's research has been focused on changing the light source from filament to LED for luminarie illumination to overcome the shortcoming of a filament. The purpose of this research is to make an appropriate high power LED package structure for luminarie. We simulated radiation patterns of the various structures by the ray tracing simulator (Light Tools), and also analyzed the radiation patterns using an LED test system (OL770). As we increased an inner reflector angle, the radiation pattern split into two peaks and the angle between two peaks became larger. In addition, when we increased an outer reflector angle, the angle between side peaks gradually decreased, while it increased again when the angle reach $50^{\circ}$. These results could be understood from the ray tracing of the light reflected from two reflectors. We made the high power LED package for luminarie on the condition of the optimized structure which was made by ray tracing simulation results, and we measured the radiation patterns by using an LED test system, and these results were well matched to the simulation results.

Source Identification of Gaseous Mercury Measured in New York State Using Hybrid Receptor Modeling (수용원 모델을 사용한 대기 중 수은 오염원의 위치 추정에 대한 연구)

  • Han Young-Ji
    • Journal of Korean Society for Atmospheric Environment
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    • v.22 no.2
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    • pp.179-189
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    • 2006
  • Ambient gas phase mercury concentrations including elemental mercury ($Hg^0$) were measured at the Potsdam, Stockton, and Sterling sites in NY from 2000 to 2003. Also, concentrations of ambient reactive gaseous mercury (RGM; $Hg^{2+}$) were measured at the Potsdam site during one year. The contribution of RGM($4.2{\pm}6.4pg/m^3$) was about $0.2{\sim}3%$ of the total gas phase mercury concentration measured (TGM: $1.84{\pm}1.24,\;1.83{\pm}0.32,\;3.02{\pm}2.14ng/m^3$ in Potsdam. Stockton, and Sterling, respectively) at the receptor sites. Potential Source Contribution Function (PSCF), a hybrid receptor modeling incorporating backward trajectories was performed to identify source areas of TGM. Using PSCF, southern New York, North Carolina, and eastern Massachusetts were identified as important source areas in the United States, while the copper smelters and waste incinerators located in eastern Quebec and Ontario were determined to be significant sources in Canada. The Atlantic Ocean was suggested to be a possible mercury source. PSCF incorporating back-dispersion and deposition was applied for RGM , as well as PSCF based on 2-days back-trajectories. Two different approaches yielded considerably different results, primarily due to the consideration of dispersion rather than deposition. Using back-trajectory based PSCF, eastern Ohio, southern New York, and southern Pennsylvania where large coal -fired power plants area located were identified as the large sources in US. Metallurgical industry located in eastern Quebec was resolved as well. From the result of back-dispersion and deposition based PSCF, Pennsylvania, mining facilities around Lake Superior, Toronto, Boston, MA, Quebec, and coal power plants in NY were identified to be the significant source areas for Potsdam site.

Finite Element Bending Analysis of Oval Tubes Using Rotary Draw Bender for Hydroforming Applications (로터리 드로우 벤더를 이용한 타원형 튜브의 유한요소 벤딩 해석)

  • Lee Ho-Kuk;Tyne Chester J. Van
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.10a
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    • pp.71-74
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    • 2005
  • In manufacturing automotive parts, such as engine cradles, frame rails, subframes, cross-members, and other parts from circular tubes, pre-bending and pre-forming operations are often required prior to the subsequent tubular hydroforming process. During some pre-forming operations, the cross section of a bent circular tube is crushed into an oval-like shape to ensure proper geometry and sufficient clearance in the hydroforming dies. For such applications, the use of oval Instead of circular tubes could be an effective means of eliminating the pre-forming step. The oval tube could also be produced with less thinning and with less strain on the outside of the bend when controlled by a booster system without the use of mandrel. Hence, the understanding of the issues that occur in the bending of oval tubes is worthy of Investigation. This paper presents parametric studies on the bending of oval tubes without a mandrel. The finite element modeling technique is used to examine the deformation characteristics for both circular and oval tubes. In the simulations, the bending process parameters of bend radius, aspect ratio of the tube ovalness, and tube wall thickness are varied. Observations are made to obtain a hoop-buckle limit diagram in terms of a non-dimensional shape degradation factor. Suggestions based upon developed criteria are made on the acceptability of bend tubes suitable for hydroforming applications without the need ofa pre-forming step or the used of a mandrel.

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Development of Residual Stress Analysis Procedure for Fitness-For-Service Assessment of Welded Structure (용접 구조물의 사용중 적합성 평가를 위한 잔류응력 해석절차 개발)

  • Kim, Jong-Sung;Jin, Tae-Eun;P. Dong;M. Prager
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.27 no.5
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    • pp.713-723
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    • 2003
  • In this study, a state of art review of existing residual stress analysis techniques and representative solutions is presented in order to develope the residual stress analysis procedure for fitness-for-service (FFS) assessment of welded structure. Critical issues associated with existing residual stress solutions and their treatments in performing FFS are discussed. It should be recognized that detailed residual stress evolution is an extremely complicated phenomenon that typically involves material-specific ther-momechanical/metallurgical response, welding process physics, and structural interactions within a component being welded. As a result, computational procedures can vary significantly from highly complicated numerical techniques intended only to elucidate a small part of the process physics to cost-effective procedures that are deemed adequate for capturing some of the important features in a final residual stress distribution. Residual stress analysis procedure for FFS purposes belongs to the latter category. With this in mind, both residual stress analysis techniques and their adequacy for FFS are assessed based on both literature data and analyses performed in this investigation.

Airship Research and Development in the Areas of Design, Structures, Dynamics and Energy Systems

  • Stockbridge, Casey;Ceruti, Alessandro;Marzocca, Pier
    • International Journal of Aeronautical and Space Sciences
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    • v.13 no.2
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    • pp.170-187
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    • 2012
  • Recent years have seen an outpour of revived interest in the use of airships for a number of applications.Present day developments in materials, propulsion, solar panels, and energy storage systems and the need for a more eco-oriented approach to flight are increasing the curiosity in airships, as the series of new projects deployed in recent years show; moreover, the exploitation of the always mounting simulation capabilities in CAD/CAE, CFD and FEA provided by modern computers allow an accurate design useful to optimize and reduce the development time of these vehicles.The purpose of this contribution is to examine the different aspects of airship development with a review of current modeling techniques for airship dynamics and aerodynamics along withconceptual design and optimization techniques, structural design and manufacturingtechnologies and, energy system technologies. A brief history of airships is presented followed by an analysis of conventional and unconventional airships including current projects and conceptual designs.