• Journal of Welding and Joining
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• 제18권3호
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• pp.83-88
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• 2000

Laser cladding processing allows rapid transfer of heat to the material being processed with minimum conduction into base metal, resulting in low total heat input. The effects of Nd:YAG laser cladding with wire feeding on the mechanical properties of Inconel alloy were investigated. inconel alloy is used as the material of nuclear steam generator tubing because of its mechanical properties and corrosion resistance properties. The device for Nd:YAG laser cladding with wire feeding was designed. It consists of the wire feeding system, the wire cladding system and the shielding gas system which prevents the clad layer from being oxidized. Experimental as results indicated that the wire feeding direction and position were important for laser cladding with wire feeding. The wire feeding speed should be adapted according to cladding speed for good shaping of clad layer. The effect of heat on the HAZ size can be limited and the growth of grain size of HAZ size was not serious. The hardness of clad layer and heat affected zone increased with increasing of cladding speed.

• 소성∙가공
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• 제33권3호
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• pp.208-213
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• 2024

Ni-based superalloys have exceptional performance in high-temperature strength, corrosion resistance, etc, and it has been widely used in various applications that require corrosion resistance at high-temperature operations. However, the relatively expensive cost of the Ni-based superalloys is one of the major hurdles. The corrosion-resisted alloy(CRA) clad materials can be a cost-effective solution. In this study, finite element analysis of the hot rolling process for manufacturing of the Alloy 625/API X65 steel CRA clad plates is conducted. The stress-strain curves of the two materials are measured in compressive tests for various temperature and strain rate conditions, using the Gleeble tester. Then, strain hardening behavior is modeled following the modified Johnson-Cook model. Finite element analysis of the hot rolled cladding process is performed using this strain rate and temperature dependent hardening model. Finally, the thickness ratio of the CRA and base material is predicted and compared with experimental values.

• 대한전자공학회논문지SD
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• 제37권4호
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• pp.53-59
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• 2000

광섬유-평면도파로 결합기의 편광선택성을 이용한 새로운 구조의 광섬유형 편광기를 설계 및 제작하였다. 금속클래드-평면도파로의 높은 복굴절을 이용함으로서 동작 파장범위를 증가시킬 수 있었다. 평면도파로의 코어층으로 폴리머를, 클래딩으로 금(Au)을 각각 사용하였다. 실험결과는 평면도파로의 두께를 조절하여 TE편광 혹은 TM 편광이 만들어 질 수 있음을 보인다. 16㏈ 이상의 편광소멸비를 만족하는 파장범위는 130nm 이상으로 나타났고 삽입손실은 0.5㏈ 정도였다.

• 전기학회논문지P
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• 제58권2호
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• pp.178-183
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• 2009

The developed in-flex system completed the wiring work with the plug-in connection. To maintain electrical and mechanical stability, and an insulation between the conductors was strengthened by forming a partition. Moreover, the error according to a bad connection was prevented by separating the inlet from the outlet of the electric trace and thus the quick construction become possible. The metal reinforcing material was added outside the upper case and lower case. The fire-resistance efficiency was maximized in order to minimize a damage by the fire. As to the developed system, we found that it takes shorter time to complete installation than the rigid steel conduit wiring work, and that about 25 % of construction cost was saved because the labor costs decrease due to the shorter construction period of time.

• Journal of Welding and Joining
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• 제19권5호
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• pp.481-485
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• 2001

Laser cladding processing allows rapid transfer of heat to the material being processed with minimum conduction into base metal. The effect of $CO_2$ laser cladding with high viscosity mixed powders was investigated. High viscosity mixed powder consists of bronze powder and flux that is used at a high temperature condition. The mixed powder has a high viscosity that it can be easily pasted over a curved or slope substrate. The device for mixed powder was designed and manufactured. It consists of the high viscosity mixed powder feeding system, the preheating system and the shielding gas system which prevents the clad layer from being oxidized. The results of experiment indicated that the feed rate of high viscosity mixed powder was important for later cladding with mixed powder feeding. The high viscosity mixed powder and substrate must be preheated to prevent porosity from breaking at the clad layer. The experimental result shows that the high viscosity mixed can be applied for laser cladding process.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 1998년도 금형가공 심포지엄
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• pp.8-18
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• 1998

The effect of press warm forming in cylindrical deep drawing of stainless-aluminum clad sheet metals are examined . The temperature of die and blank holder is varied from room temperature to 20$0^{\circ}C$, while the punch is kept cooled during test to increase the fracture strength of workpiece on the punch corner area. Test materials chosen for experiments are STS304-Al050-STS304, STS304-A1050-STS430-, STS304 and Al050 metals and teflon film as a lubricant is used on both sides of a workpiece. The limit drawing ration as well as quality of drawn cups (distribution of thickness and hardness)are investigated and discussed.

• Journal of Welding and Joining
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• 제22권4호
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• pp.65-72
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• 2004

The aim of this study is to investigate the optimum drawing parameter for BAS111 welded tubes. The BAS111 aluminium alloy tubes with 25.4mm in external diameter and 1.5mm in thickness for heat-exchangers were manufactured by high frequency induction welding with the V shaped convergence angle 6.8$^{\circ}$ and power input 50㎾. With increasing the reduction of area (1.6, 5.8, 11.5, 14.2, 18.5, 22.5%) by drawing, tensile strength was increased and elongation was decreased. With increasing the reduction of area by drawing, hardness in weld metal increased rapidly, while that of base metal increased slowly. In the specimen with the outer diameter smaller than 22mm, hardness of weld metal was higher than that of base metal. The optimum drawing parameter of area reduction was estimated about 15% because of the work hardening of welds.

• Journal of Mechanical Science and Technology
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• 제20권10호
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• pp.1680-1690
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• 2006

As a promising and novel manufacturing technology, laser aided direct metal deposition (DMD) process produces near-net-shape functional metal parts directly from 3-D CAD models by repeating laser cladding layer by layer. The key of the build-up mechanism is the effective control of powder delivery and laser power to be irradiated into the melt-pool. A feedback control system using two sets of optical height sensors is designed for monitoring the melt-pool and real-time control of deposition dimension. With the feedback height control system, the dimensions of part can be controlled within designed tolerance maintaining real time control of each layer thickness. Clad nugget shapes reveal that the feedback control can affect the nugget size and morphology of microstructure. The pore/void level can be controlled by utilizing pulsed-mode laser and proper design of deposition tool-path. With the present configuration of the control system, it is believed that more innovation of the DMD process is possible to the deposition of layers in 3-D slice.

• 마이크로전자및패키징학회지
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• 제17권4호
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• pp.95-100
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• 2010

LED (Light Emitting Diode)는 인가된 에너지 대비 15%가 빛으로, 나머지 85%가 열로 변환되는 것은 이미 잘 알려져 있다. 최근 LED칩 용량이 증가함에 따라서 LED칩으로부터 방출되는 열은 더욱 증가하게 되고 이는 LED 제품의 성능저하와 수명단축에 직접적인 영향을 미친다. 따라서, 산업계에서는 고출력 LED 칩에서 발생하는 열을 제어하기 위해 제품설계구조 연구가 진행 중에 있으며 또한, 부가적으로, 기존의 알루미늄, 접착제 및 구리를 사용하는 MCL(Metal Clad Laminate)구조에서 저가형 FR4 및 구리를 사용하는 CCL (Copper Clad Laminate)로 변경하여 원가절감을 하고자 하는 대체 소재연구가 진행되고 있다. 본 연구에서는 저가형 CCL에 열방출 극대화를 위하여 열비아(thermal via)를 디자인별로 형성한 후 1 W급 LED 칩을 실장하여 열저항(thermal resistance) 변화를 분석하였으며, 최적의 열방출을 위한 열비아 구조를 제안하고자 하였다.

• Design & Manufacturing
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• 제2권1호
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• pp.15-19
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• 2008

While recent industrial structure is various, it is small quantity batch production structure, and products requiring of various functions are increasing. In order to improve the quality of the sheared surface in cutting of inner structure bonded sheet metal the cut-off operation is mainly investigated, which is the typical shearing process in sheet metal forming technology. The sandwich sheet metals considered have inner structure which is constructed in the form of crimped expanded metal and woven metal. The inner structure is bonded between solid sheet by resistance welding or adhesive bonding. The shearing process is visualized by the computer vision system installed in front of the cut-off die and the sheared surface is measured and quantitatively compared with the help of the optical microscope after cut-off operation. From test results we found that the influence of sheared position can be observed and explained clearly and this result can be utilized to get the better sheared surface.