• 제목/요약/키워드: Metal Melting

검색결과 489건 처리시간 0.022초

치과주조용 Ti-X%Zr(X=10,20,40)합금의 연삭성 (Grindability of Cast Ti-X%Zr(X=10,20,40) Alloys for Dental Applications)

  • 정종현;노형록
    • 대한치과기공학회지
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    • 제33권4호
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    • pp.263-270
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    • 2011
  • Purpose: The grindability of binary Ti-X%Zr(X=10,20,40) alloys in order to develop a Ti alloy with better machinability than unalloyed titanium has been evaluated. Methods: Experimental Ti-Zr alloys were made in an argon-arc melting furnace. Slabs of experimental alloys were ground using a SiC abrasive wheel on an electric handpiece at circumferential speeds(12000,18000,25000 or 30000rpm) by applying a force(200gr). Grinding rate was evaluated by measuring the amount of metal volume removed after grinding for 1 minute and the volume ratio of metal removed compared to the wheel material lost, which was calculated from the diameter loss (grinding ratio). Experimental datas were compared to those for cp Ti(commercially pure titanium) and Ti-6%Al-4%V alloy were used controls. Results: It was observed that the grindability of Ti-Zr alloys increased with an increase in the Zr concentration. More, they are higher than cp Ti, particularly the Ti-20%Zr alloy exhibited the highest grindability at all circumferential speeds. There was significant difference in the grinding rate and grinding ratio between Ti-20%Zr alloy and cp Ti at any speed(p<0.05). Conclusion: By alloying with Zr, the Ti exhibited better grindability at all circumferential speeds. the Ti-20%Zr alloy has a great potential for use as a dental machining alloy.

Ca$CN_2$ 첨가에 의한 AM60 마그네슘 합금의 결정립 미세화 및 기계적 성질 (Grain Refinement and Mechanical Properties of AM60 Mg Alloy by $CaCN_2$ Addition)

  • 엄정필;정승규;임수근;신희택;정득수
    • 한국주조공학회지
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    • 제18권4호
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    • pp.383-388
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    • 1998
  • Effects of $CaCN_2$ addition on the grain refinement in the AM60 magnesium ingots were investigated. The effects of the $CaCN_2$ are estimated with different inoculation temperatures, inoculation contents, and holding time to find out the optimum condition. AM60 alloy was melted in the low carbon steel crucible by cylindrical electric furnace under an argon atmosphere. The melting and casting apparatus is specially designed for magnesium alloys. The grain size of AM60 magnesium alloy decreased significantly with an increase in $CaCN_2$ content and, at 0.8 wt% $CaCN_2$ or more, grain size becomes constant at about $85 {\mu}m$. The optimum condition was obtained in the 0.8 wt% $CaCN_2$ for holding molten metal of 30 min. at the temperature of $710^{\circ}C$. The tensile properties of AM60 magnesium alloys were improved due to grain refinement by addition of $CaCN_2$. In the optimum condition, the yield strength, tensile strength and elongation were ${\sigma}_{0.2}=107 MPa$, ${\sigma}_{T.S}=234 MPa$ and e=14.2%. The variation of stress with strain obeyed the relationship of the ${\sigma}=K{\varepsilon}^n$. The strain-hardening exponent, n and strength coefficient, K obtained in the 0.8 wt% $CaCN_2$ added AM 60 magnesium alloy were n=0.21 and K=390 MPa.

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Size Tailored Nanoparticles of ZrN Prepared by Single-Step Exothermic Chemical Route

  • Lee, Sang-Ki;Park, Kyung-Tae;Ryu, Hong-Youl;Nersisyan, Hayk H.;Lee, Kap-Ho;Lee, Jong-Hyeon
    • 한국재료학회지
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    • 제22권5호
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    • pp.243-248
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    • 2012
  • ZrN nanoparticles were prepared by an exothermic reduction of $ZrCl_4$ with $NaN_3$ in the presence of NaCl flux in a nitrogen atmosphere. Using a solid-state combustion approach, we have demonstrated that the zirconium nitride nanoparticles synthesis process can be completed in only several minutes compared with a few hours for previous synthesis approaches. The chemistry of the combustion process is not complex and is based on a metathesis reaction between $ZrCl_4$ and $NaN_3$. Because of the low melting and boiling points of the raw materials it was possible to synthesize the ZrN phase at low combustion temperatures. It was shown that the combustion temperature and the size of the particles can be readily controlled by tuning the concentration of the NaCl flux. The results show that an increase in the NaCl concentration (from 2 to 13 M) results in a temperature decrease from 1280 to $750^{\circ}C$. ZrN nanoparticles have a high surface area (50-70 $m^2/g$), narrow pore size distribution, and nano-particle size between 10 and 30 nm. The activation energy, which can be extracted from the experimental combustion temperature data, is: E = 20 kcal/mol. The method reported here is self-sustaining, rapid, and can be scaled up for a large scale production of a transition metal nitride nanoparticle system (TiN, TaN, HfN, etc.) with suitable halide salts and alkali metal azide.

AISI M2 파우더를 이용한 레이저 메탈 디포지션의 트랙 특성 분석 (The Characteristics Analysis of Track of Laser Metal Deposition Using AISI M2 Powder)

  • 김원혁;송명환;박인덕;강대민
    • 한국자동차공학회논문집
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    • 제24권4호
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    • pp.463-470
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    • 2016
  • In this paper, the characteristics analysis of LMD track, such as including track structure, track wear resistance and track thickness, were analyzed to enhance the deposition efficiency using a diode-pumped disk laser. SKD61 hot work steel plate and Fe based AISI M2 alloy were used as a the substrate and powder for the LMD process, respectively. The laser power, track pitch and powder feed rate among LMD parameters were adopted to estimate the deposition efficiency. As the laser power is increased, heat input and melting pool on the substrate is grown also increases, so resulting in the increased LMD track thickness was increased. Through EPMA mapping analysis of the cross-section in the LMD track, it was observed that all the elements are evenly distributed inside. Therefore, the entire hardness in the LMD track is expected to be almost uniform regardless of location. The characteristics of the LMD specimen were excellent compared to the STD11 specimen in terms of the wear track width and the wear rate as well as the coefficient of friction. Especially the wear rate of LMD specimen has been significantly reduced by 60 % or more. From Based on the experimental results, the prediction formula of LMD thickness was calculated by using laser power, track pitch and powder feed rate.

국부의치 제작에 사용되는 Chrome Cobalt Alloy의 재주조 횟수에 따른 인장강도 및 경도 변화에 대한 실험적 연구 (A Study on the Variation of Tensile Strength and Hardness According to the Frequency of Reuse with Chrome-Cobalt Alloy Widely used in the Production of Partial Denture)

  • 정경풍
    • 대한치과기공학회지
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    • 제18권1호
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    • pp.15-25
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    • 1996
  • This study is to measure and compare the hardness and tensile strength of each time after we recast seven times continually only with and metal alloy Chromium-Cobalt alloy used in the production of partial denture frame work. The result of the experiment were as follow; 1) The result of the hardness measurement The result of the first casting was $490.48{\pm}38.38$ and that of the second recasting was $455.18{\pm}35.61$ and form the third recasting. the result were $518.38{\pm}37.68$ and over. The change of the hardness difference between each recasting was as follow; The hardness difference between the first casting and the second recasting was $35.25{\pm}31.93$ and that between the second recasting and the third recasting was $63.20{\pm}54.02$. There was a statistically significant difference(P<0.01) in the above hardness, however, there was little difference on the whole. And after the third recasting, the hardness grew high a little bit. That is why low-melting metals such as Cr, Mn, Cu of alloy ingredient was evaporated or there was an effect of changes in metal crystal structure, I suppose. 2) The result of the tensile strength measurement. There was a statistically significant difference(P<0.01) between the first casting and the second, the fourth recasting, however. there was little difference in general.

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체어사이드 CAD/CAM에서 사용하는 세라믹 소재 (Ceramic materials for chair side CAD/CAM)

  • 김희철
    • 대한심미치과학회지
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    • 제23권1호
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    • pp.16-26
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    • 2014
  • CAD/CAM에서 사용할 수 있는 소재는 composite, ceramic, hybrid 그리고 metal이 있다. 그중에 진료실 CAD/CAM에서는 주로 monolithic ceramic 테크닉을 사용하는 데, monolithic ceramic 테크닉이란 한 가지 소재로만 제작하는 방법을 말한다. 블럭상태의 소재를 최종치아형태로 깎아 폴리싱해서 사용하거나, 열을 가해서 사용하는 방법으로, 기존의 도재 축조 작업이 필요 없다. 심미성에서는 다소 부족하지만, 1시간 안에 제작이 가능하므로 1회, 1일 방문으로 치료를 완료할 수 있고, 소재의 안정성이 높으며(녹이거나 상변화를 시키지 않음에 따라 왜곡이 생기거나 강도가 약해질 가능성이 적음), 컴퓨터 조작(CAD 작업)으로 치아를 디자인하여 제작하므로 진료실에서 쉽게 작업할 수 있다는 장점이 있다. 이 테크닉에 사용할 수 있는 소재를 임상적 관점에서 세대별로 따라 분류해 보았다.

The effect of repeated porcelain firings on corrosion resistance of different dental alloys

  • Tuncdemir, Ali Riza;Karahan, Ismail;Polat, Serdar;Malkoc, Meral Arslan;Dalkiz, Mehmet
    • The Journal of Advanced Prosthodontics
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    • 제5권1호
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    • pp.44-50
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    • 2013
  • PURPOSE. The aim of this study was to evaluate the effects of repeated porcelain firing process on the corrosion rates of the dental alloys. MATERIALS AND METHODS. Cr-Co, Cr-Ni and Pd-Ag alloys were used for this study. Each metal supported porcelain consisted of 30 specimens of 10 for 7, 9 and 11 firing each. Disc-shaped specimens 10 mm diameter and 3 mm thickness were formed by melting alloys with a propane-oxygen flame and casted with a centrifuge casting machine and then with the porcelain veneer fired onto the metal alloys. Corrosion tests were performed in quintuplicate for each alloy (after repeated porcelain firing) in Fusayama artificial saliva solution (pH = 5) in a low thermal-expansion borosilicate glass cell. Tamhane and Sheffe test was used to compare corrosion differences in the results after repeated firings and among 7, 9 and 11 firing for each alloy. The probability level for statistical significance was set at ${\alpha}$=0.05. RESULTS. The corrosion resistance was higher (30 mV), in case of 7 times firing (Commercial). On the other hand, it was lower in case of 11 times firing (5 mV) (P<.05). Conclusion. Repeated firings decreased corrosion resistance of Pd-Ag, Cr-Co and Cr-Ni alloys. The Pd-Ag alloy exhibited little corrosion in in vitro tests. The Cr-Ni alloy exhibited higher corrosion resistance than Cr-Co alloys in in vitro tests.

치과용 Ti-10%Zr-X%Cr(X=0,1,3)합금의 연삭성 (Grindability of Ti-10%Zr-X%Cr(X=0,1,3) Alloys for Dental Applications)

  • 정종현;신재우
    • 대한치과기공학회지
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    • 제35권4호
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    • pp.295-302
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    • 2013
  • Purpose: The grindability of Ti-10%Zr-X%Cr(X=0,1,3) alloys in order to develop Ti alloys for dental applications with better machinability than unalloyed titanium has been evaluated. Methods: Experimental Ti-10%Zr-X%Cr(X=0,1,3) alloys were made in an argon-arc melting furnace. Slabs of experimental alloys were ground using a SiC abrasive wheel on an electric handpiece at one of the four rotational speeds of the wheel (12000, 18000, 25000 or 30000rpm) by applying a force(100gf). Grindability was evaluated by measuring the amount of metal volume removed per minute(grinding rate) and the volume ratio of metal removed compared to the wheel material lost, which was calculated from the diameter loss (grinding ratio). Experimental datas were compared the results with those of cp-Ti(commercially pure titanium) Results: It was observed that the grindability of Ti-10%Zr-X%Cr(X=0,1,3) alloys increased with an increase in the Cr concentration. More, they are higher than cp-Ti, particularly the Ti-10%Zr-3%Cr alloy exhibited the highest grindability at all rotational speeds except 12000rpm. There was significant difference in the grinding rate and grinding ratio between Ti-10%Zr-3%Cr alloy and cp-Ti at all rotational speeds(p<0.05). Conclusion: The Ti-10%Zr-3%Cr alloy exhibited better grindability at high rotational speeds, great potential for use as a dental machining alloy.

PLD법을 이용한 $TmBa_{2}Cu_{3}O_{7-x}$ 초전도 선재 제작 및 전류전송특성 평가 (Fabrication and Current Transport Properties of $TmBa_{2}Cu_{3}O_{7-x}$ Coated Conductor by PLD Process)

  • 권오정;고락길;구현;배성환;정명진;오상수;박찬
    • 전기학회논문지
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    • 제58권11호
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    • pp.2209-2213
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    • 2009
  • $REBa_{2}Cu_{3}O_{7-d}$(REBCO) coated conductors(REBCO CCs) have been studied for electric power applications which require high current density wires. As long as the critical transition temperature(Tc) is concerned, REBCO CCs with large $RE^{3+}$ ions have been expected to have better current transport properties than those with smaller $RE^{3+}$ ions. For this reason, REBCO's with large $RE^{3+}$ ions which include GdBCO, NdBCO and SmBCO have been mainly considered as the superconducting layer of CCs. On the other hand, REBCO's with smaller $RE^{3+}$ions are expected to have advantages in the fabrication process of CCs because of the lower melting temperature. But it has not yet been made clear which REBCO is the most suitable for the superconducting layer of CCs. In this study, we investigated the current transport properties of REBCO CCs with small $RE^{3+}$ ion and advantages of using that in the CC fabrication process. Thin films of TmBCO, which has smaller $RE^{3+}$ion than most other $RE^{3+}$ ions, were fabricated on buffered metal substrate as the superconducting layer of CC by PLD process. TmBCO CC shows critical current density (Jc (77 K, sf) = $2.3\;MA/cm^2$) high enough to be utilized for application in electric power devices. Compared with previous experiments using the same PLD system, deposition temperature was approximately $20^{\circ}C$ lower than NdBCO thin films on buffered metal substrates.

$Al/TiO_2-SiO_2/Mo$ 구조를 가진 Antifuse의 전기적 특성 분석 (Electrical characterizations of$Al/TiO_2-SiO_2/Mo$ antifuse)

  • 홍성훈;노용한;배근학;정동근
    • 한국진공학회지
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    • 제9권3호
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    • pp.263-266
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    • 2000
  • 본 논문에서는 낮은 구동 전압에서 동작하고 안정된 on/off 상태를 갖는 Al/$TiO_2-SiO_2$/Mo 형태의 안티퓨즈를 제작하였다. 하부전극으로 사용된 Mo 금속은 표면상태가 부드럽고 녹는점이 높은 매우 안정된 금속으로, 표면 위에 제조된 $SiO_2$ 특성을 매우 안정되게 유지시켰다. 또한 $TiO_2$절연막을 $SiO_2$절연막 위에 복층 구조로 증착하여, Ti 금속의 침투로 인한 $SiO_2$ 절연막의 약화로 동일 두께(100 $\AA$)의 $SiO_2$, 단일막에 비하여 향상된 절연파괴 전압을 얻을 수 있었다. $TiO_2-SiO_2$ 이중절연막을 사용하여 적정 절연파괴전압 및 ON-저항을 구현하였으며, 두께가 두꺼워짐으로 인해 바닥금속의 거칠기의 영향을 최소화시킬 수 있었다. 이중 절연막의 두께는 250 $\AA$이고 프로그래밍 전압은 9.0 V이고 약 65 $\Omega$의 on 저항을 얻을 수 있었다.

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