• Title/Summary/Keyword: Mechanical test method

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Evaluation of Dynamic Characteristics of Rubber Materials Using a Double Cantilever Sandwich Beam Method (양팔 샌드위치보 시험법에 의한 EPDM고무의 동특성 평가 연구)

  • Kim, Kwang-Woo;Choi, Nak-Sam
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.7
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    • pp.1393-1400
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    • 2002
  • A double cantilever sandwich-beam method has been applied to the evaluation of the frequency dependence of dynamic elastic modulus and material loss factor of EPDM rubbers. The flexural vibration of a double cantilever sandwich-beam specimen with an inserted rubber layer was studied using a finite element simulation in combination with the sine-sweep test. Effects of the rubber layer length on the dynamic characteristics were also investigated: reliable values were measured when the length of the inserted rubber layer was larger than and equal to 50% of the effective specimen length. The values were compared with those obtained by the dynamic mechanical analysis and the simple resonant test. Relationships of the dynamic characteristics of rubbers with frequency could be determined using the least square error method.

Fracture simulation of SFR metallic fuel pin using finite element damage analysis method

  • Jung, Hyun-Woo;Song, Hyun-Kyu;Kim, Yun-Jae;Jerng, Dong-Wook
    • Nuclear Engineering and Technology
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    • v.53 no.3
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    • pp.932-941
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    • 2021
  • This paper suggests a fracture simulation method for SFR metallic fuel pin under accident condition. Two major failure mechanisms - creep damage and eutectic penetration - are implemented in the suggested method. To simulate damaged element, stress-reduction concept to reduce stiffness of the damaged element is applied. Using the proposed method, the failure size of cladding can be predicted in addition to the failure time and failure site. To verify the suggested method, Whole-pin furnace (WPF) test and TREAT-M test conducted at Argonne National Laboratory (ANL) are simulated. In all cases, predicted results and experimental results are overall in good agreement. Based on the simulation result, the effect of eutectic-penetration depth representing failure behavior on failure size is studied.

Development of simulation-based testing environment for safety-critical software

  • Lee, Sang Hun;Lee, Seung Jun;Park, Jinkyun;Lee, Eun-chan;Kang, Hyun Gook
    • Nuclear Engineering and Technology
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    • v.50 no.4
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    • pp.570-581
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    • 2018
  • Recently, a software program has been used in nuclear power plants (NPPs) to digitalize many instrumentation and control systems. To guarantee NPP safety, the reliability of the software used in safetycritical instrumentation and control systems must be quantified and verified with proper test cases and test environment. In this study, a software testing method using a simulation-based software test bed is proposed. The test bed is developed by emulating the microprocessor architecture of the programmable logic controller used in NPP safety-critical applications and capturing its behavior at each machine instruction. The effectiveness of the proposed method is demonstrated via a case study. To represent the possible states of software input and the internal variables that contribute to generating a dedicated safety signal, the software test cases are developed in consideration of the digital characteristics of the target system and the plant dynamics. The method provides a practical way to conduct exhaustive software testing, which can prove the software to be error free and minimize the uncertainty in software reliability quantification. Compared with existing testing methods, it can effectively reduce the software testing effort by emulating the programmable logic controller behavior at the machine level.

A Study on Material Characterization and Mechanical Properties of SMC Compression Molding Parts (SMC 압축성형재의 기계적 물성 및 특성에 관한 연구)

  • 김기택;임용택
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.18 no.9
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    • pp.2396-2403
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    • 1994
  • An experimental study on material characterization and mechanical properties of SMC(Sheet Molding Compounds) compression method parts was carried out. Simple compression test using grease oil as a lubricant was carried out to characterize flow stress of SMC at elevated temperatures. Two different mold temperatures, $130^{\circ}C{\;}and{\;}150^{\circ}C$ and two different mold speeds, 15, 45 mm/min were used for preparing the specimen of SMC compression molded parts. Surface roughness, tensile, and 3-point bending tests were used to determine the effects of molding temperatures and speeds on mechanical properties of compression molded SMC parts. Orientation and distribution of glass fiber in the compression molded SMC parts were also investigated by photographing the burnt flat specimen and taking SEM(Scanning Electron Microscope) of cross-sectional T-specimen.

A study on the thermal-mechanical fatigue life prediction of 12 Cr steel (12 Cr 강의 열피로 수명단축에 관한 연구)

  • Ha, Jeong-Soo;Kim, Kun-Young;Ahn, Hye-Thon
    • Journal of the Korean Society for Precision Engineering
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    • v.11 no.4
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    • pp.114-125
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    • 1994
  • Fatigue behavior and life prediction method were presented for themal-mechanical and isothermal low cycle fatigue of 12 Cr forged steel used for high temperature applications. In-phase and out-of-phase thermal-mechanical fatigue test from 350 .deg. C to 600 .deg. C and isothermal low cycle fatigue test at 600 .deg. C, 475 .deg. C, 350 .deg. C were conducted using smooth cylindrical hollow specimen under strain-control with total strain ranges from 0.006 to 0.015. The phase difference between temperature and strain in thermal-mechanical fatigue resulted in significantly shorter fatigue life for out-of-phase than for in-phase. Thermal-mechanical fatigue life predication was made by partitioning the strain ranges of the hysteresis loops and the results of isothermal low cycle fatigue tests which were performed under the combination of slow and fast strain rates. Predicted fatigue lives for out-of-phase using the strain range partitioning method showed an excellent agreement with the actual out-of-phase thermal-mechanical fatigue lives within a factor of 1.5. Conventional strain range partitioning method exhibited a poor accuracy in the prediction of in-phase range partitioning method in a conservative way. By the way life prediction of thermal-mechanical fatigue by Taira's equivalent temperature method and spanning fartor method showed good agreement within out-of-phase thermal-mechanical fatigue.

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DC Potential Drop Method for Evaluating Material Degradation

  • Seok, Chang-Sung;Bae, Bong-Kook;Koo, Jae-Mean
    • Journal of Mechanical Science and Technology
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    • v.18 no.8
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    • pp.1368-1374
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    • 2004
  • The remaining life estimation for the aged components in power plants as well as chemical plants are very important because mechanical properties of the components are degraded with in-service exposure time in high temperatures. Since it is difficult to take specimens from the operating components to evaluate mechanical properties of components, nondestructive techniques are needed to evaluate the degradation. In this study, test materials with several different degradation levels were prepared by isothermal aging heat treatment at $630^{\circ}C$. The DC potential drop method and destructive methods such as tensile and fracture toughness were used in order to evaluate the degradation of 1Cr-1Mo-0.25V steels. In this result, we can see that tensile strength and fracture toughness can be calculated from resistivity and it is possible to evaluate material degradation using DC potential drop method, non-destructive method.

RTS test study and numerical simulation of mechanical properties of HDR bearings

  • Peng, Tianbo;Wu, Yicheng
    • Earthquakes and Structures
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    • v.13 no.3
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    • pp.299-307
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    • 2017
  • High Damping Rubber bearings (HDR bearings) have been used in the seismic design of bridge structures widely in China. In earthquakes, structural natural periods will be extended, seismic energy will be dissipated by this kind of bearing. Previously, cyclic loading method was used mainly for test studies on mechanical properties of HDR bearings, which cannot simulate real seismic responses. In this paper, Real-Time Substructure (RTS) test study on mechanical properties of HDR bearings was conducted and it was found that the loading rate effect was not negligible. Then the influence of peak acceleration of ground motion was studied. At last test results were compared with a numerical simulation in the OpenSees software framework with the Kikuchi model. It is found that the Kikuchi model can simulate real mechanical properties of HDR bearings in earthquakes accurately.

Formability Evaluation of Coated Steel Sheet and Uncoated Steel Sheet with Consideration of Friction Characteristics (마찰특성을 고려한 도금강판 및 무도금강판의 성형성 평가)

  • Lee K.S.;Lee J.M.;Kim B.M.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2006.05a
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    • pp.251-252
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    • 2006
  • Tensile and anisotropy test were performed to evaluate the mechanical properties of coated and uncoated steel. These results were used to predict the deference of formability between two sheets. Cup-drawing test was performed to verify formability of two sheets. Also, Cup-drawing test could predict the coefficient of friction and the forming limit. Finite Element Method of cup-drawing was performed to assess the deference between two sheets considering frictional characteristics. This result was compared with the former results.

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Degradation Degree Evaluation of Heat Resisting Steel by Electrochemical Technique Part 2 : Effect of Testing Conditions on Evaluation Value of Degradation Degree and Changes of Mechaical Properties (전기화학적 방법에 의한 내열강의 열화도측정 제2보 : 열화도측정치에 미치는 측정조건들의 영향과 기계적성질 변화에 대해서)

  • 정희돈;권영각;장래웅
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.17 no.2
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    • pp.300-312
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    • 1993
  • The material deterioration of service-exposed boiler tube steels in fossil power plant was evaluated by using the electrochemical technique namely, modified electrochemical potentiokinetic reactivation(EPR). It was focused that the passivation of Mo$_{6}$C carbide which governs the mechanical properties of Mo alloyed steels did not occur even in the passivity region of steel in sodium molybdate solution and the reactivation peak current (Ip) observed as the result of non-passivation indicating the precipitation of Mo$_{6}$C carbides. To obtain the optimal test conditions for the field test by using the specially designed electrochemical cell, the effects of scan rate, the surface roughness and the pH of electrolyte on Ip value were also investigated. Furthermore, the change of mechanical properties occurred during the long time exposure at high temperature was evlauated quantitatively by small punch(SP) tests and micro hardness test taking account of the metallurgical changes. It is known that reactivation peak current (Ip) has a good relationship with Larson-Miller Parameter(LMP) which represents the information about material deterioration occurred at high temperature environment. In addition it was possible to estimate the ductile-brittle transition temperature (DBTT) by means of the SP test. The Sp test could be, therefore, suggested as a reliable test method for evaluating the material degradation of boiler tube steels. From the good correaltion between the SP DBTT and Ip values shown in this study, it was knows that the change of mechanical properties could be evaluated non-destructively by measurring only Ip values.ues.

An Information Transmission Method of DC Switch Gear for Light Railway Vehicle using Communication Network (통신망을 이용한 경량전철용 직류배전반의 정보 전송방식)

  • Lee H.D.;Jeon Y.J.;Kim S.N.;Baek B.S.;Ryu S.P.;Seo K.D.
    • Proceedings of the KIEE Conference
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    • summer
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    • pp.953-955
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    • 2004
  • This paper describes the information transmission method using communication networks between Remote Terminal Unit(RTU) and Protection and Control system(PCU) of the direct current switchgear for Light Railway Vehicle, and also represents the test result, which carried out in the laboratory. In this test, transmission signal waveform, polling time, response time and request/response frame were measured between RTU and PCU. The field test including the measurements of analog signal and status of the digital logic operation of PCU will be conducted in near future.

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