• 한국정밀공학회지
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• 제19권3호
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• pp.52-58
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• 2002

The purpose of condition monitoring and fault diagnosis is to detect faults occurring in machinery in order to improve the level of safety in plants and reduce operational and maintenance costs. The recognition performance is important not only to gain a high recognition rate bur a1so to minimize the diagnosis failures error rate by using off effective rejection module. We examined the problem of performance evaluation for the rejection scheme considering the accuracy of individual c1asses in order to increase the recognition performance. We use the Smith's method among the previous studies related to rejection method. Nearest neighbor classifier is used for classifying the machine conditions from the vibration signals. The experiment results for the performance evaluation of rejection show the modified optimum rejection method is superior to others.

• 센서학회지
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• 제33권4호
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• pp.216-223
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• 2024

Electric propulsion systems, including electrothermal, electrostatic, and electromagnetic thrusters, are promising systems for producing thrust from satellites. These systems generally operate under vacuum plasma conditions and exhibit high specific impulses and thrust-to-weight ratios. Despite their high efficiencies, electric propulsion systems are susceptible to performance variations due to physical factors such as plasma instabilities, which require an accurate diagnosis of their status during operation. In this study, we review various measurement systems adopted to diagnose electric propulsion systems operating under vacuum conditions. Specifically, we review electrical, optical, and other methods that can directly or indirectly measure the status of a thruster, with a particular focus on Hall effect thrusters. The system configurations and fundamental mechanisms of the different measurement systems are described based on case studies of the diagnosis of propulsion systems. We anticipate that this study will contribute to the efficient development and safe operation of electric propulsion systems for use in artificial satellites.

• 한국기계가공학회지
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• 제20권9호
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• pp.35-41
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• 2021

A rotor is a crucial component in various mechanical assemblies. Additionally, high-speed and high-efficiency components are required in the automotive industry, manufacturing industry, and turbine systems. In particular, the failure of high-speed rotating bearings has catastrophic effects on auxiliary systems. Therefore, bearing reliability and fault diagnosis are essential for bearing maintenance. In this work, we performed failure mode and effect analysis on bearing rotors and determined that corrosion is the most critical failure type. Furthermore, we conducted experiments to extract vibration characteristic data and preprocess the vibration data through principle component analysis. Finally, we applied a machine learning algorithm called support vector machine to diagnose the failure and observed a classification performance of 98%.

• Journal of Information Processing Systems
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• 제18권6호
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• pp.822-829
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• 2022

According to existing study into the remote fault diagnosis procedure, the current diagnostic approach has an imperfect decision model, which only supports communication in a close distance. An Internet of Things (IoT)-based remote fault diagnostic approach for wind power equipment is created to address this issue and expand the communication distance of fault diagnosis. Specifically, a decision model for active power coordination is built with the mechanical energy storage of power generation equipment with a remote diagnosis mode set by decision tree algorithms. These models help calculate the failure frequency of bearings in power generation equipment, summarize the characteristics of failure types and detect the operation status of wind power equipment through IoT. In addition, they can also generate the point inspection data and evaluate the equipment status. The findings demonstrate that the average communication distances of the designed remote diagnosis method and the other two remote diagnosis methods are 587.46 m, 435.61 m, and 454.32 m, respectively, indicating its application value.

• 진공이야기
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• 제2권1호
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• pp.31-34
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• 2015

This article introduces fundamentals of self-diagnosis and predictive (or preventive) maintenance technologies for dry vacuum pumps. The state variables of dry pumps are addressed, such as the pump and motor body temperatures, consumption currents of main and booster pumps, mechanical vibration, and exhaust pressure, etc. The adaptive parametric models of the state variables of the dry pump are exploited to provide dramatic reduction of data size and computation time for self-diagnosis. Two indicators, the Hotelling's $T^2$ and the sum of squares residuals (Q), are illustrated to be quite effective and successful in diagnosing dry pumps used in the semiconductor processes.

• 대한기계학회논문집A
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• 제32권7호
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• pp.583-589
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• 2008

For the purpose of monitoring by ultrasonic test of the ball bearing conditions in rotating machinery, a system for their diagnosis was developed. ultrasonic technique is used to detect abnormal conditions in the bearing system. And various data such as frequency spectrum, energy and amplitude of ultrasonic signals, and ultrasonic parameters were acquired during experiments with the simulated ball bearing system. Based on the above results and practical application for power plant, algorithms and judgement criteria for diagnosis system was established. Bearing diagnosis system is composed of four parts as follows : sensing part for ultrasonic sensor and preamplifier, signal processing part for measuring frequency spectrum, energy and amplitude, interface part for connecting ultrasonic signal to PC using A/D converter, graphic display and software part for display of bearing condition and for managing of diagnosis program.

• 설비공학논문집
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• 제17권1호
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• pp.47-55
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• 2005

An experimental study has been peformed to develop a scheme for fault detection and diagnosis(FDD) in a vapor compression refrigeration system. This study is to analyze fault effect on the system performance and to find efficient diagnosis rules for easy determination of abnormal system operation. The refrigeration system was operated with a variable speed compressor to modulate cooling capacity. The FDD system was designed to consider transient load conditions. Four major faults were considered, and each fault was detected over wide operating load range by separating the system response to the load change. Rule-based method was used to diagnose and classify the system faults. From the experimental results, COP degradation due to the faults in a variable speed system is severer than that in a constant speed system. The method developed in this study can be used in the fault detection of refrigeration systems with a variable speed compressor.

• 대한기계학회논문집A
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• 제21권5호
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• pp.835-841
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• 1997

Microscopic examination of the morphology of wear debris is an accepted method for machine condition and fault diagnosis. However wear particle analysis has not been widely accepted in industry because it is dependent on expert interpretation of particle morphology and subjective assessment criteria. This paper was undertaken to analyze the morphology of wear debris for machine condition diagnosis of the lubricated moving surfaces by image processing and analysis. The lubricating wear test was performed under different sliding conditions using a wear test device made in our laboratory and wear testing specimen of the pin-on-disk-type was rubbed in paraffine series base oil. In order to describe characteristics of debris of various shape and size, four shape parameters (50% volumetric diameter, aspect, roundness and reflectivity) have been developed and outlined in the paper. A system using such techniques promises to obviate the need for subjective, human interpretation of particle morphology in machine condition monitoring, thus to overcome many of the difficulties in current methods and to facilitate wider use of wear particle analysis in machine condition monitoring.

• 설비공학논문집
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• 제20권7호
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• pp.508-516
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• 2008

Fault detection and diagnosis(FDD) system is beneficial in equipment management by providing the operator with tools which can help find out a failure of the system. An experimental study has been performed on fault detection and diagnosis method for a water chiller. Bayes classifier, which is one of classical pattern classifiers, is adopted in deciding whether fault occurred or not. Failure modes in this study include refrigerant leakage, decrease in mass flow rate of the chilled water and cooling water, and sensor error of the cooling water inlet temperature. It is possible to detect and diagnose faults in this study by adopting FDD algorithm using only four parameters(compressor outlet temperature, chilled water inlet temperature, cooling water outlet temperature and compressor power consumption). Refrigerant leakage failure is detected at 20% of refrigerant leakage. When mass flow rate of the chilled and cooling water decrease more than 8% or 12%, FDD algorithm can detect the faults. The deviation of temperature sensor over $0.6^{\circ}C$ can be detected as fault.

• 한국기계가공학회지
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• 제18권5호
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• pp.37-47
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• 2019

Recently, as demand for various paper containers has rapidly grown, it is inevitable that paper cup-forming machines have increased their manufacturing speed. However, the faster manufacturing speed naturally brings more frequent manufacturing failures, which decreases manufacturing efficiency. As such, it is necessary to develop a system that monitors the failures in real time and diagnoses the failure progress in advance. In this research, a paper cup-forming machine diagnosis system was developed. Three major failure targets, paper deviation, temperature failure, and abnormal vibration, which dominantly affect the manufacturing process when they occur, were monitored and diagnosed. To evaluate the developed diagnosis system, extensive experiments were performed with the actual data gathered from the paper cup-forming machine. Furthermore, the desired system validation was obtained. The proposed system is expected to anticipate and prevent serious promising failures in advance and lower the final defect rate considerably.