• Title/Summary/Keyword: Mechanical Modeling

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Mask Modeling of a 3D Non-planar Parent Material for Micro-abrasive Jet Machining (미세입자 분사가공을 위한 3 차원 임의형상 모재용 마스크 모델링)

  • Kim, Ho-Chan;Lee, In-Hwan;Ko, Tae-Jo
    • Journal of the Korean Society for Precision Engineering
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    • v.27 no.8
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    • pp.91-97
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    • 2010
  • Micro-abrasive Jet Machining is one of the new technology which enables micro-scale machining on the surface of high brittle materials. In this technology it is very important to fabricate a mask that prevents excessive abrasives not to machine un-intend surface. Our previous work introduced the micro-stereolithography technology for the mask fabrication. And is good to not only planar material but also for non-planar materials. But the technology requires a 3 dimensional mask CAD model which is perfectly matched with the surface topology of parent material as an input. Therefore there is strong need to develop an automated modeling technology which produce adequate 3D mask CAD model in fast and simple way. This paper introduces a fast and simple mask modeling algorithm which represents geometry of models in voxel. Input of the modeling system is 2D pattern image, 3D CAD model of parent material and machining parameters for Micro-abrasive Jet Machining. And the output is CAD model of 3D mask which reflects machining parameters and geometry of the parent material. Finally the suggested algorithm is implemented as software and verified by some test cases.

Modeling Scheme for Weld-Jointed Parts for Precise Structural Analysis of Large-Scale Structures (대형구조물의 구조해석 정밀도 향상을 위한 용접부 모델링 기법)

  • Jin, Dawei;Park, Sang-Hu
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.36 no.10
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    • pp.1195-1203
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    • 2012
  • Welding is a well-developed, widely used process for permanently joining metal components. However, the mechanical reliability of welded parts still offers room for improvement. A weld region consists of a fusion zone, a partially melted zone, and a heat-affected zone, and each zone has different material properties. In addition, the geometrical shape of a weld bead or fillet influences the mechanical reliability. A precise structural analysis must consider how a local welded region influences the mechanical behavior of the entire structure. This study focuses on an effective modeling scheme for the weld region. It relies on experimental and numerical methods to determine the proper correlation based on experimental results and to propose a modeling scheme for welded parts.

Geometric Modeling of the Skin-Stringer Integrated Panel with Three-Dimensional Woven Composite (3차원 직조 복합재료 스킨-스트링거 일체형 패널의 기하학적 모델링)

  • Yeonhi, Kim;Hiyeop, Kim;Jungsun, Park;Joonhyung, Byun
    • Journal of Aerospace System Engineering
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    • v.16 no.6
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    • pp.8-17
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    • 2022
  • This paper presents a novel geometric modeling technique to predict the mechanical properties of an aircraft wing's skin-stringer integrated panel. Due to mechanical and adhesive fastening, this panel is vulnerable to stress concentration and debonding, so we designed it to integrate the skin and stringer using three-dimensional woven composites. Geometric modeling was conducted by measuring the geometric parameters of the specimen and defining the pattern of the yarns as functions. We used a weighted average model with iso-strain and iso-stress assumptions to predict the mechanical properties of the panel parts. We then compared the results of a finite element analysis with a compression test to verify the accuracy of our model. Our proposed technique proved to be more efficient than the traditional experimental method for predicting the mechanical properties of skin-stringer integrated panels.

Two-Zone Modeling for Centrifugal Impellers (원심형 임펠러에 대한 이구역 모델링)

  • Oh, Hyoung Woo;Chung, Myung Kyoon;Kim, Jae Won
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.23 no.9
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    • pp.1129-1138
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    • 1999
  • This paper presents a systematic two-zone modeling for reliable performance prediction of centrifugal compressors. In order to improve the predictive capability, a modified jet slip factor is developed and new corrections for the wake flow deviation and mass fraction are suggested based on the comprehensive experimental data of the three Eckardt impellers. The proposed two-zone modeling is tested against nine sets of measured data of centrifugal compressors. The results are also compared with those obtained by the mean streamline analysis. It was found that the predictions by the present two-zone modeling agree fairly well with experimental data for a variety of centrifugal compressors over the wide operating conditions.

The Study on Pattern Dependent Modeling of ILD CMP (패턴에 따른 층간절연막 CMP의 모델리에 관한 연구)

  • 홍기식;정해도
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2001.04a
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    • pp.1121-1124
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    • 2001
  • In this study, we verify th effects of pattern density on interlayer dielectric chemical mechanical polishing process based on the analysis of Preston's equation and confirm this analysis by several experiments. Appropriate modeling equation, transformed form Preston's equations used in glass polishing, will be suggested and described the effects of this modeling during pattern wafer ILD CMP. Results indicate that the modeling is well agreed to middle density structure of the die in pattern wafer, but has some error in low and high density structure of the die. Actually, the die used in Fab, was designed to have a appropriate density, therefore this modeling will be suitable for estimating the results of ILD CMP.

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Performance Evaluation for the Methods of Spot Weld Modeling Considering Durability (피로 해석을 고려한 점용접부 모델링 기법의 성능 평가)

  • Byun Hyung-Bae;Lee Byung-Chai;Joo Byung-Hyun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.29 no.8 s.239
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    • pp.1153-1160
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    • 2005
  • Many methods of spot weld modeling have been developed to increase efficiency and guarantee the robustness fer the CAE analysis. In this research they are introduced and the performance is compared in a viewpoint of stiffness and durability. For evaluating the performance a multi-spot welded specimen as well as two single welded specimen is used. The results show that the CWELD element considering 'patch to patch' is stiffer than other modeling methods in stiffness and more conservative in durability. It also offers simple modeling and since it is much easier to maintain the orrhogonality of the BAR element expressing a nugget, we can obtain more exact reaction forces and moments in a nugget. Therefore the CWELD element is the most excellent in the assessment of durability.

A Study on Optimized Thermal Analysis Modeling for Thermal Design Verification of a Geostationary Satellite Electronic Equipment (정지궤도위성 전장품의 열설계 검증을 위한 최적 열해석 모델링 연구)

  • Jun Hyoung Yoll;Yang Koon-Ho;Kim Jung-Hoon
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.29 no.4 s.235
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    • pp.526-536
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    • 2005
  • A heat dissipation modeling method of EEE parts, or semi-empirical heat dissipation method, is developed for thermal design and analysis an electronic equipment of geostationary satellite. The power consumption measurement value of each functional breadboard is used for the heat dissipation modeling method. For the purpose of conduction heat transfer modeling of EEE parts, surface heat model using very thin ignorable thermal plates is developed instead of conventional lumped capacity nodes. The thermal plates are projected to the printed circuit board and can be modeled and modified easily by numerically preprocessing programs according to design changes. These modeling methods are applied to the thermal design and analysis of CTU (Command and Telemetry Unit) and verified by thermal cycling and vacuum tests.

Motion Sensing Algorithm for SAR Image Using Pre-Parametric Error Modeling (매개변수 사전 오차 모델링 기법을 이용한 SAR 요동측정 알고리즘)

  • Park, Woo Jung;Park, Yong-gonjong;Lee, Soojeong;Park, Chan Gook;Song, Jong-Hwa;Bae, Chang Sik
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.47 no.8
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    • pp.566-573
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    • 2019
  • In order to obtain high-quality images by motion compensation in the airborne synthetic aperture radar (SAR), accurate motion sensing in image acquisition section is necessary. Especially, reducing relative position error and discontinuity in motion sensing is important. To overcome the problem, we propose a pre-parametric error modeling (P-PEM) algorithm which is a real-time motion sensing algorithm for the airborne SAR in this paper. P-PEM is an extended version of parametric error modeling (PEM) method which is a motion sensing algorithm to mitigate the errors in the previous work. PEM estimates polynomial coefficients of INS error which can be assumed as a polynomial in the short term. Otherwise, P-PEM estimates polynomial coefficients in advance and uses at image acquisition section. Simulation results show that the P-PEM reduces relative position error and discontinuity effectively in real-time.

An integrated CAD system for mold design in injection molding processes (플라스틱 사출 금형 설계를 위한 CAD시스템의 개발)

  • 이상헌;이건우;고천진
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.12 no.6
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    • pp.1227-1237
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    • 1988
  • A practically useful CAD system for mold design in the plastic injection molding processes has been developed. Even though many efforts have been tried to simulated the injection molding process, this is the first attempt toward an automatic mold design system instead of a manufacturing or a simulation system. In this system the computational routines, the data base for mold design, and the routines for three dimensional modeling are blended together so that the designed mold is obtained as a solid model. For this development, the following problems have been solved. First, the modeling capability of the plastic parts has been implemented by incorporating the modeling routines of a constructive solid geometric modeling system and developing a constant thickness modeling conditions, and that of standard mold bases have been established. Third, the experimental know-how and the empirical formulae have been collected and blended together with the modeling routines of a geometric modeling system to provide the high level commands for designing mold.

Mechanical properties and deformation behavior of carbon nanotubes calculated by a molecular mechanics approach

  • Eberhardt, Oliver;Wallmersperger, Thomas
    • Smart Structures and Systems
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    • v.13 no.4
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    • pp.685-709
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    • 2014
  • Carbon nanotubes are due to their outstanding mechanical properties destined for a wide range of possible applications. Since the knowledge of the material behavior is vital regarding the possible applications, experimental and theoretical studies have been conducted to investigate the properties of this promising material. The aim of the present research is the calculation of mechanical properties and of the mechanical behavior of single wall carbon nanotubes (SWCNTs). The numerical simulation was performed on basis of a molecular mechanics approach. Within this approach two different issues were taken into account: (i) the nanotube geometry and (ii) the modeling of the covalent bond. The nanotube geometry is captured by two different approaches, the roll-up and the exact polyhedral model. The covalent bond is modeled by a structural molecular mechanics approach according to Li and Chou. After a short introduction in the applied modeling techniques, the results for the Young's modulus for several SWCNTs are presented and are discussed extensively. The obtained numerical results are compared to results available in literature and show an excellent agreement. Furthermore, deviations in the geometry stemming from the different models are given and the resulting differences in the numerical findings are shown. Within the investigation of the deformation mechanisms occurring in SWCNTs, the basic contributions of each individual covalent bond are considered. The presented results of this decomposition provide a deeper understanding of the governing deformation mechanisms in SWCNTs.