• Journal of Mechanical Science and Technology
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• 제18권12호
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• pp.2209-2215
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• 2004

In the present research work, an automated machine vision system and a new algorithm to interpret the inspection data has been developed. In the past, the control of tolerance of front-chassis-module was done manually. In the present work a machine vision system and required algorithm was developed to carryout dimensional evaluation automatically. The present system is used to verify whether the automobile front-chassis-module is within the tolerance limit or not. The directional ability parameters related with front-chassis-module such as camber, caster, toe and king-pin angle are also determined using the present algorithm. The above mentioned parameters are evaluated by the pose of interlinks in the assembly of an automobile front-chassis-module. The location of ball-joint center is important factor to determine these parameters. A method to determine the location of ball-joint center using geometric features is also suggested in this paper. In the present work a 3-D best fitting method is used for determining the relationship between nominal design coordinate system and the corresponding feature coordinate system.

• 드라이브 ㆍ 컨트롤
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• 제21권1호
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• pp.1-7
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• 2024

The locking performance of a multi-plate clutch with a mechanical lock-up system is governed by the engagement algorithm. In this paper, a control algorithm to improve the locking performance of the clutch was studied. A 1D dynamic model was constructed and simulated according to the developed algorithm. The developed algorithm was composed of a method in which the locking device is engaged while generating artificial slip on the friction plate by controlling the piston pressure of the clutch. Furthermore, a case study of the parameters within the developed algorithm was conducted to explore combinations that maximize locking performance and analyze trends according to these parameters.

• 한국소음진동공학회논문집
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• 제24권2호
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• pp.117-122
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• 2014

A novel method to reduce the vibration of drum type washing machine is proposed. Recently, as the capacity of the drum-type washing machine gets expanded and its washing performance is improved, its market share is increasing in the whole world. But, the capacity of washing machine is limited because of door size and built-in washing machine size. The vibration of washing machine is caused by unbalanced cloths in high spining drum, and the displacement of tub is maximized at transient range about 3 Hz(180 rpm). Previous researches were concerned about steady-state vibration in spinning. In this study, concerned about transient vibration and the displacement of tub is decreased by using gyroscope system. Mutibody dynamic model of washing machine include gyroscope is designed and the vibration of tub have been reduced by 44.7 % over original.

• 한국정밀공학회지
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• 제28권3호
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• pp.259-264
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• 2011

Authors are carrying out a national project which develops an accuracy simulation technology of mechanical machines to predict the stiffness and accuracy of machine components or entire machine in the design stage. Analysis methods in this technology are generalized to achieve the wide applicability and to be utilized as a web based platform type. In this paper, outline of the project such as concept, aim and configuration is introduced. Contents of the research are also introduced, which are composed of four main research fields; structural dynamics, linear motion analysis, rotary motion analysis and control and vibration analysis. Finally, a future plan is presented which is made up with three stages for the advance toward an ultimate manufacturing tools.

• Structural Engineering and Mechanics
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• 제49권5호
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• pp.645-660
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• 2014

This paper presents the design and project of an innovative concept for a Single Point Incremental Forming (SPIF) Machine. Nowadays, equipment currently available for conducting SPIF result mostly from the adaptation of conventional CNC machine tools that results in a limited range of applications in terms of materials and geometries. There is also a limited market supply of equipment dedicated to Incremental Sheet Forming (ISF), that are costly considering low batches, making it unattractive for industry. Other factors impairing a quicker spread of SPIF are large forming times and poor geometrical accuracy of parts. The following sections will depict the development of a new equipment, designed to overcome some of the limitations of machines currently used, allowing the development of a sounding basis for further studies on the particular features of this process. The equipment here described possesses six-degrees-of freedom for the tool, for the sake of improved flexibility in terms of achievable tool-paths and an extra stiffness provided by a parallel kinematics scheme. A brief state of the art about the existing SPIF machines is provided to support the project's guidelines.

• 한국염색가공학회지
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• 제10권4호
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• pp.37-44
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• 1998

The purpose of this study was to elucidate the effect of weight loss of polyethylene terephthalate(PET) fabrics on the mechanical properties such as bending and shear. In order to compare the effect of treatment machine on the mechanical properies of treated PET fabrics, PET fabrics were hydrolyzed with NaOH aqueous solution using Tank machine and Liquor flow machine, respectively. The results were as follows ： 1. The bending rigidity and shear stiffness of hydrolyzed PET fabric decreased markedly up to about 10％ weight loss regardless of treatment machines. At the above 10％ weight loss, the variation of these properties is nearly unchanged. In addition, the bending hysteresis and shear hysteresis also showed similar trend. 2. Weft density change of PET fabrics treated with Liquor flow machine decreased by 1pick/inch. It is assumed that this is attributed to the tension during the treatment of Liquor flow machine. On the other hand, the weft density change of PET fabrics treated with Tank machine is scarcely influeneced by the weight loss. While warp density of PET fabrics treated with Liquor flow machine had no change with weight loss, warp density of PET fabrics treated with Tank machine decreased by 6pick/inch due to the tension. 3. The bending rigidity and shear stiffness of PET fabrics hydrolyzed with liquor flow machine slightly higher than with Tank m/c at the above 10％ weight loss. It is assumed that this is caused by the increasement of the crossing pressure of warp and weft yarn and contact points of filaments in the yarns. Also, the bending and shear hysteresis of PET fabrics treated with Tank machine were higher than that of liquor flow machine.

• 한국정밀공학회지
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• 제18권3호
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• pp.143-151
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• 2001

Machine tool errors have to be characterized and predicted to improve machine tool accuracy. A real-time error compensation system has been developed based on volumetric error synthesis model which is composed of machine tool errors. This paper deals with new algorithm about verification of machine tool errors. This new algorithm uses a simplified volumetric error synthesis model. This simplified model is constructed with only main components among the error components of the machine. The main error components are analyzed by ball bar test of hemispherical helix. The novel measurement method using ball bar system has many advantages which are more efficient, easier to use than conventional measurement system.

• 한국정밀공학회지
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• 제27권5호
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• pp.7-13
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• 2010

The integrity and accuracy of the drilling hole are decided by positional error, diameter error, the roundness, the straightness, the cylindericity, size of the burr, the surface roundness and others. Among these parameters, positional error and diameter error have the most important parameters. The diameter error has been widely studied, but there has been little research done about the positional error due to the difficulty of measuring it. The measurement of hole location and diameter would be performed by CMM(Coordinate Measurement Machine). However, the usage of CMM requires much time and cost. In order to overcome the difficulties, we have developed a hole location and diameter error measuring device using machine vision. The developed measurement device attached to a CNC machine can determine hole quality quickly and easily.

• Nuclear Engineering and Technology
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• 제52권4호
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• pp.784-790
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• 2020

The accelerated corrosion by Flow Accelerated Corrosion (FAC) has caused unexpected rupture of piping, hindering the safety of nuclear power plants (NPPs) and sometimes causing personal injury. For the safety, it may be necessary to select some pipes in terms of condition monitoring and to measure the change in thickness of pipes in real time. Direct current potential drop (DCPD) method has advantages in on-line monitoring of pipe wall thinning. However, it has a disadvantage in that it is difficult to quantify thinning due to various thinning shapes and thus there is a limitation in application. The machine learning approach has advantages in that it can be easily applied because the machine can learn the signals of various thinning shapes and can identify the thinning using these. In this paper, finite element analysis (FEA) was performed by applying direct current to a carbon steel pipe and measuring the potential drop. The fundamental machine learning was carried out and the piping thinning model was developed. In this process, the features of DCPD to thinning were proposed.

• 한국정밀공학회지
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• 제32권5호
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• pp.447-454
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• 2015

Design and application of hardware-in-the-loop simulation (HILS) for design of CNC-controlled machine tool feed drives is discussed. The CNC machine tool is a complex mechatronics system where the complexity results from the software-based controller composed of a variety of functionalities and advanced control algorithms. Therefore, using a real CNC controller in the control simulation has merits considering the efforts and accuracy of the simulation modeling. In this paper challenges in HILS for a CNC controlled feed drive, such as minimization of time delay and transmission error that are caused by discretization of the feed drive model, is elaborated. Using an experimental HILS setup of a machine tool feed drive applications in controller gain selection and CNC diagnostics are presented.