• Title/Summary/Keyword: Mechanical Integrity

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A Study on the Systematic Mechanical Integrity Evaluation Methods of Water-Cooled Generator Stator Windings (수냉각 발전기 고정자의 기계적 건전성 평가방법)

  • Bae, Yong-Chae;Kim, Hee-Soo;Lee, Wook-Ryun;Lee, Doo-Young;Choi, Hong-Il;Yeon, Se-Heum
    • Proceedings of the KSME Conference
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    • 2008.11b
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    • pp.3059-3066
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    • 2008
  • It is reported that the life of generator stator windings is expected about 30 years and a leak and water absorption phenomena can be progressed by fatigue, vibration, and corrosion. The water-cooled generator stator windings which were operated over 15 years are over 20 units and the mechanical problems such as leak and water absorption were found in the generator stator windings. In this paper, the systematic mechanical integrity evaluation methods which are applied to the water-cooled generator stator windings within the country are introduced.

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Development of a RVIES Syetem for Reactor Vessel Integrity Evaluation (원자로용기 건전성평가를 위한 RVIES 시스템의 개발)

  • Lee, Taek-Jin;Choe, Jae-Bung;Kim, Yeong-Jin;Park, Yun-Won;Jeong, Myeong-Jo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.24 no.8 s.179
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    • pp.2083-2090
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    • 2000
  • In order to manage nuclear power plants safely and cost effectively, it is necessary to develop integrity evaluation methodologies for the main components. Recently, the integrity evaluation techniques were broadly studied regarding the license renewal of nuclear power plants which were approaching their design lives. Since the integrity evaluation process requires special knowledges and complicated calculation procedures, it has been allowed only to experts in the specified area. In this paper, an integrity evaluation system for reactor pressure vessel was developed. RVIES(Reactor Vessel Integrity Evaluation System) provides four specific integrity evaluation procedures covering PTS(Pressurized Thermal Shock) analysis, P-T(Pressure-Temperature) limit curve generation, USE(Upper Shelf Energy) analysis and Fatigue analysis. Each module was verified by comparing with published results.

Evaluation of Structural Integrity of Three-axle Bogie Frame used in Railway Freight Cars (평판화차에 사용되는 3축 대차의 구조 안전성 평가)

  • Kang, Seung-Gu;Shin, Kwang-Bok;Im, Jae-Moon;Park, Jung-Joon;Jeon, Seung-Gie
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.26 no.4
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    • pp.436-440
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    • 2017
  • This study evaluated the design and structural integrity of a three-axle bogie frame in a railway freight car through a numerical analysis and an experimental evaluation. A three-axle bogie frame, which supports the weight of the car body and load, is required to transport heavier cargo because two-axle vehicles have structural limitations. Therefore, this study performed a structural analysis and static load tests to evaluate the design and structural integrity of a three-axle bogie frame. The results obtained from the numerical analysis were compared to those of the experiments. For the bogie frame used in the experiments, a failure evaluation was performed using non-destructive methods. The numerical analysis and experimental evaluation were satisfactory for the structural integrity evaluation.

Integrity Assessment on the Nuclear Transport Cask under the Ballistic Impact (발사 충격을 받는 방사성 물질 운반용기의 건전성 평가)

  • Yang, Tae-Ho;Lee, Young-Shin;Lee, Hyun-Seung
    • Journal of the Korean Society of Safety
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    • v.29 no.4
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    • pp.15-22
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    • 2014
  • As the risk of the various external risk was increased, a study on the integrity assessment of the nuclear transport cask was needed. In this paper, an integrity assessment of the nuclear transport cask under the ballistic impact was studied. The projectile with L/D = 5 was used in simulation. The applied head shapes of the projectile were five types such as flat shape, conical shape, hemispherical shape, truncated conical and sliced flat shape, respectively. The range on the velocity of the projectile was 85 m/s to 680 m/s. The cask body of the nuclear transport cask was not penetrated by the projectile speed up to Vprojectile = 510 m/s. As the cask body was penetrated by the all types projectile with Vprojectile = 680 m/s and the cask lead in the nuclear transport cask was collided with the projectile. As the projectile moved to 31.3 mm in the cask lead, the cask lead was not penetrated by the projectile with Vprojectile = 680 m/s. The integrity assessment on the nuclear transport cask under ballistic impact up to Vprojectile = 680 m/s was obtained.

Effect of Machining Condition on Friction and Wear of Steel (탄소강의 가공조건과 마찰.마멸과의 관계)

  • Cheong, Chong-Hyeon;Kim, Dae-Eun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.20 no.5
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    • pp.1468-1476
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    • 1996
  • Surface integrity is dictated by the fabrication process of the metal part. In this work, steel specimens were prepared under various mechine conditions to achieve different degrees of deformation state. The tribological characteristics of the speciments were tested using a pin-on-disk type apparatus and other surface characterization tools. It is shown that though frictional characteristics are similar, the wear rate is significantrly affected by the properties of the surface. In the case of steel, surface cracks resulted in high wear despite the relatively high hardness of the specimen. Also, the sliding action were found to reduce the residual stress on the surface. These results indicate that there is a strong relationship between surface integrity and the tribological properties of steel, and therefore the machining condition should be optimized woth respect to tribological performance of a steel part.

Study on Evaluation Method of Structural Integrity of Cylindrical Composite Lattice Structures (원통형 복합재 격자구조체의 구조안전성 평가 기법 연구)

  • Im, Jae-Moon;Kang, Seung-Gu;Shin, Kwang-Bok;Lee, Sang-Woo
    • Composites Research
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    • v.30 no.6
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    • pp.338-342
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    • 2017
  • In this paper, evaluation method of structural integrity of cylindrical composite lattice structures was conducted. A finite element analysis was used to evaluate the structural integrity of composite lattice structures. In order to verify the optimal finite element in the evaluation of the structural integrity, finite element models for cylindrical composite lattice structure were generated using beam, shell and solid elements. The results of the finite element analyses with the shell and solid element models showed a good agreement. However, considerable differences were found between the beam element model and the shell and solid models. This occurred because the beam element does not take into account the degradation of the mechanical properties of the non-intersection parts of cylindrical composite lattice structures. It was found that the finite element analysis of evaluation of structural integrity for cylindrical composite lattice structures have to use solid element.

Evaluation of structural integrity of the HP vaporizer and pipes of LNG fuel gas supply system (LNG 연료 선박용 FGSS의 고압 기화기와 출입구 배관에 대한 구조 건전성 평가)

  • Kim, Chang-Soo;Yoon, Joo-Hwan;Lee, Chang-Joon;Ha, Man-Young;Cho, Jong-Rae
    • Journal of Advanced Marine Engineering and Technology
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    • v.40 no.9
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    • pp.780-785
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    • 2016
  • Heavy oil used as ship propulsion has a serious issue regarding exhaust emission of global warming. Recently, among large-scale merchant ships are using LNG as green ships so called ech-ships. In this study, an vaporizer and pipes under cryogenic and high pressure load were considered to evaluate structural integrity according to codes. Structural analysis of the vaporizer and pipes was performed using the commercial code, ANSYS. Integrity evaluation of the vaporizer based on von Mises stress was performed in accordance with allowable stress specified in ASME Boiler & Pressure Vesssel Section VIII Division 2. To assess structural integrity of the pipes, stress components were combined and compared with ASME B31.3. The calculated stresses for all load cases are lower than allowable stresses, therefore the structural integrity of equipments are verified.

Assessment of Adhesion and Frictional Properties of Polymer Binders for Secondary Cells using Colloidal Probe Atomic Force Microscope (Colloidal Probe 원자현미경을 이용한 2차전지 전극용 폴리머 바인더의 응착 및 마찰 특성 평가)

  • Nguyen, Quang Dang;Chung, Koo-Hyun
    • Tribology and Lubricants
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    • v.35 no.3
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    • pp.169-175
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    • 2019
  • In lithium-ion batteries (LIBs), the stress induced by the volume change of an electrode during charge-discharge processes may often cause the mechanical integrity of the electrode to degrade. Polymer binders with enhanced mechanical properties are preferred for improved mechanical integrity and cycling stability of the electrode. In addition, given that sliding and shearing between the polymer binder and components in the electrode may readily occur, frictional and adhesion characteristics of the polymer binder may play a critical role in the mechanical integrity of the electrode. In this study, frictional and adhesion characteristics of polyacrylonitrile (PAN) and polyvinylidene fluoride (PVDF) were investigated using a colloidal probe atomic force microscope. Friction loops were obtained under various normal forces ranging from 0 to 159 nN in air and electrolyte and then the interfacial shear strengths of PAN and PVDF in air were calculated to be $1.4{\pm}0.5$ and $1.3{\pm}0.3MPa$, respectively. The results show that in electrolyte, interfacial shear strength of PAN decreased slightly ($1.2{\pm}0.2MPa$), whereas that of PVDF decreased drastically ($0.06{\pm}0.01MPa$). Decreases in mechanical properties and adhesion in electrolyte may be responsible for the decrease in interfacial shear strength in electrolyte. The findings from this study may be helpful in developing polymer binders to improve the mechanical integrity of electrodes in LIBs.

Development of a Web-based Fatigue Life Evaluation System for Primary Components in a Nuclear Power Plant (원자력발전소 1차 계통 주요기기에 대한 웹기반 피로수명평가 시스템 개발)

  • Seo, Hyong-Won;Lee, Sang-Min;Choi, Jae-Boong;Kim, Young-Jin;Choi, Sung-Nam;Jang, Ki-Sang;Hong, Sung-Yull
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.28 no.6
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    • pp.663-669
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    • 2004
  • A nuclear power plant is composed of a number of primary components. Maintaining the integrity of these components is one of the most critical issues in nuclear industry. In order to maintain the integrity of these primary components, a complicated procedure is required including regular in-service inspection, failure assessment, fracture mechanics analysis, etc. Also, experts in different fields have to co-operate to resolve the integrity issues on the basis of inspection results. This integrity evaluation process usually takes long, and thus, is detrimental for the plant productivity. Therefore, an effective safety evaluation system is essential to manage the integrity issues on a nuclear power plant. In this paper, a web-based fatigue life evaluation system for primary components in nuclear power plant is proposed. This system provides engineering knowledge-based information and concurrent and collaborative working environment through internet, and thus, is expected to raise the efficiency of integrity evaluation procedures on primary components of a nuclear power plant.

Application of FAD on Pressure Tube for the Probabilitic Integrity Assessment (파손평가선도를 이용한 압력관 결함의 확률론적 건전성 평가)

  • Kwak, Sang-Log;Wang, Jong-Bae;Park, Youn-Won;Lee, Joon-Seong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.28 no.3
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    • pp.289-295
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    • 2004
  • Pressure tubes are major component of nuclear reactor, but only selected samples are periodically examined due to numerous numbers of tubes. Current in-service inspection result show there is high probability of flaw existence at uninspected pressure tube. Probabilistic analysis is applied in this study for the integrity assessment of uninspected pressure tube. All the current integrity evaluations procedures are based on conventional deterministic approaches. So it is expected that the results obtained are too conservative to perform a rational evaluation of lifetime. More realistic failure criteria, based on FAD are also proposed for the probabilistic analysis. As a result of this study failure probabilities for various conditions are calculated, and examined application of FAD and LBB concept.