• Title/Summary/Keyword: Mechanical Clearance

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A Study on the share surface size deformation of Fine Blanking Process (파인블랭킹 공정에서 전단면의 크기 변형에 관한 연구)

  • Lee, Chun-Kyu;Kim, Young-Choon
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.14 no.8
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    • pp.3650-3655
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    • 2013
  • A state purpose to produce fine blanking die gets to be the maximum size of share surface the study considered that change a size of share area. the clearance affecting most greatly size of share surface fixing as 1% of material thickness and while change share speed, A distance change from share line to V-ring center, A change of V-ring angle. it designed. Each test specimen taken from the share surface size analysis of the V-ring distance of 2mm, the outer $45^{\circ}$ / inner$30^{\circ}$ if the, Shear speed was found that the area of the entire cross section is largest the 6.4m/min.

Detailed Heat Transfer Characteristics on Rotating Turbine Blade (회전하는 터빈 블레이드에서의 열전달 특성)

  • Rhee, Dong-Ho;Cho, Hyung-Hee
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.30 no.11 s.254
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    • pp.1074-1083
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    • 2006
  • In the present study, the effect of blade rotation on blade heat transfer is investigated by comparing with the heat transfer results for the stationary blade. The experiments are conducted in a low speed annular cascade with a single stage turbine and the turbine stage is composed of sixteen guide vanes and blades. The chord length and the height of the tested blade are 150 mm and about 125 mm, respectively. The blade has a flat tip and the mean tip clearance is 2.5% of the blade chord. A naphthalene sublimation method is used to measure detailed mass transfer coefficient on the blade. For the experiments, the inlet Reynolds number is $Re_c=1.5{\times}10^5$, which results in the blade rotation speed of 255.8 rpm. Blade rotation induces a relative motion between the blade and the shroud as well as a periodic variation of incoming flow. Therefore, different heat/mass transfer patterns are observed on the rotating blade, especially near the tip and on the tip. The relative motion reduces the tip leakage flow through the tip gap, which results in the reduction of the tip heat transfer. However, the effect of the tip leakage flow on the blade surface is increased because the tip leakage vortex is formed closer to the surface than the stationary case. The overall heat/mass transfer on the shroud is not affected much by the blade rotation.

Dynamic analysis of magnetic head slider at ultra low clearance (마그네틱 헤드 슬라이더의 극소 공기막에 대한 동특성 해석)

  • 장인배;한동철
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.14 no.6
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    • pp.1487-1494
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    • 1990
  • In this paper the dynamic characteristics of self acting air lubricated slider bearing of hard disk/head system are investigated. The dynamic equations of magnetic head mechanism considering both parallel and pitch motion and the time dependent modified Reynolds equation are analyzed and the dynamic pressure distribution of air film is numerically calculated in frequency domain by small perturbation method and finite difference scheme with variable grid. The dynamic response of the slider spacing is obtained accordingly as the moving recording surface vibrates in parallel mode.

Analysis of the Effects of Out-of-Sphericity in Spiral Grooved Hemispherical Air dynamic Bearings (나선 홈을 가진 반구형 공기 동압베어링에서 진구도 오차의 영향 해석)

  • Choe, U-Cheon;Sin, Yong-Ho;Choe, Jeong-Hwan
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.9
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    • pp.145-150
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    • 2000
  • Out-of-sphericity is degree of deformation of an air bearing sphere deviated from a perfect sphere. This paper investigates numerically the effect of out-of-sphericity error on the radial stiffness of an air bearing Three types of out-of-sphericity modes are considered. in this study the stiffness is calculated from pressure distribution at the bearing surface which is obtained by solving th Reynolds equation. in some cases large out-of-sphericity errors are found to improve the stiffnesses of air bearings. This implies that an air bearing of perfect hemispheres is not necessarily of the best performance. Thus much labor and cost in manufacturing air bearings can be saved, In addition the radial stiffness of an air bearing depends greatly on the application direction.

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STOKES FLOW THROUGH A MICROCHANNEL WITH PROTUBERANCES OF STAGGERED ARRANGEMENT (엇갈린 배열의 돌출물들이 존재하는 마이크로채널 내의 스톡스 유동)

  • Son, Jeong Su;Jeong, Jae-Tack
    • Journal of computational fluids engineering
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    • v.20 no.4
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    • pp.109-115
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    • 2015
  • In this study, the Stokes flow in the microchannel is analysed where the semicircular protuberances with constant spacing are attached on the upper and lower walls with staggered arrangement. For the low Reynolds number flow in microchannel, Stokes approximation is used and the periodicity and symmetry of the flow are considered to determine the stream function and pressure distribution in the flow field by using the method of least squared error. As results, the streamline patterns and pressure distributions in the flow field are shown for some specific values of the size and spacing of the protuberances, and shear stress distributions on the surface of semicircular protuberances are plotted. Especially, for an important physical property, the average pressure gradient along the microchannel is obtained and compared with that for the case of in-phase arrangement of the upper and lower protuberances. And, for the small clearance between the protuberances of upper and lower walls or between the protuberances and the opposite wall, the average pressure gradient is derived from the lubrication theory and compared with that of the present study.

Structure of Tip Leakage Flow in a Forward-Swept Axial-Flow Fan (전향 축류형 홴에서의 익단 누설 유동 구조)

  • Lee, Gong-Hee;Myung, Hwan-Joo;Baek, Je-Hyun
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.27 no.7
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    • pp.883-892
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    • 2003
  • The experiment using three-dimensional laser Dopperr velocimetery (LDV) measurements and the computation using the Reynolds stress model of the commercial code, FLUENT, were conducted to give a clear understanding on the structure of tip leakage flow in a forward-swept axial-flow fan operating at the maximum efficiency condition. The tip leakage vortex was generated near the position of the minimum wall static pressure, which was located at approximately 12% chord downstream from the leading edge of blade suction side, and developed along the centerline of the pressure trough within the blade passages. A reverse flow between the blade tip region and the casing, induced by tip leakage vortex, acted as a blockage on the through-flow. As a result, high momentum flux was observed below the tip leakage vortex. As the tip leakage vortex proceeded to the aft part of the blade passage, the strength of tip leakage vortex decreased due to the strong interaction with the through-flow and casing boundary layer, and the diffusion of tip leakage vortex caused by high turbulence. In comparison with LDV measurement data, the computed results predicted the complex viscous flow patterns inside the tip region, including the locus of tip leakage vortex center, in a reliable level.

Effect of Incidence Angle on Turbine Blade Heat Transfer Characteristics (I) - Blade Tip - (입사각 변화에 따른 터빈 블레이드에서의 열전달 특성 변화 (I) - 블레이드 끝단면 -)

  • Rhee, Dong-Ho;Cho, Hyung-Hee
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.31 no.4
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    • pp.349-356
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    • 2007
  • The present study investigated local heat/mass transfer characteristics on the tip of the rotating turbine blade with various incoming flow incidence angles. The experiments are conducted in a low speed annular cascade with a single stage turbine. The blade has a flat tip with a mean tip clearance of 2.5% of the blade chord. The incoming flow Reynolds number is $1.5{\times}10^5$ at design condition. To examine the effect of off-design condition, the experiments with various incidence angles ranging between $-15^{\circ}$ and $+7{\circ}$ were conducted. A naphthalene sublimation method is used to measure detailed mass transfer coefficient on the blade. The results indicated that the incidence angle strongly affects the behavior of tip leakage flow around the blade tip and consequently plays an important role in determining heat transfer characteristics on the tip. For negative incidence angles, the heat/mass transfer in the upstream region on the tip decreases by up to 20%. On the contrary, for positive incidence angles, much higher heat transfer coefficients are observed even with small increase of incidence angle.

Effect of Incidence Angle on Turbine Blade Heat Transfer Characteristics (II) - Blade Surface - (입사각 변화에 따른 터빈 블레이드에서의 열전달 특성 변화 (II) - 블레이드 표면 -)

  • Rhee, Dong-Ho;Cho, Hyung-Hee
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.31 no.4
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    • pp.357-366
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    • 2007
  • The present study investigated local heat/mass transfer characteristics on the surface of the rotating turbine blade with various incidence angles. The experiments are conducted in a low speed annular cascade with a single stage turbine. The blade has a flat tip with the mean tip clearance of 2.5% of the blade chord. A naphthalene sublimation method is used to measure detailed mass transfer coefficient on the blade. At design condition, the inlet Reynolds number is $Re_c=1.5{\times}10^5$ which results in the blade rotation speed of 255.8 rpm. Also, the effect of off-design condition is examined with various incidence angles between $-15^{\circ}$ and $+7{\circ}$. The results indicated that the incidence angle has significant effects on the blade surface heat transfer. In mid-span region, the laminar separation region on the pressure side is reduced and the laminar flow region on the suction side shrinks with increasing incidence angle. Near the tip, the effect of tip leakage flow increases in span wise and axial directions as the incidence angle decreases because the tip leakage flow is formed near the suction side surface. However, the effect of tip leakage flow is reduced with positive incidence angle.

Efficient Numerical Analysis for Shape Design of Turbine Seal (효율적인 수치해석에 의한 터빈 시일의 형상설계)

  • Han, Kyu-Taek
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.15 no.4
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    • pp.118-124
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    • 2016
  • In this paper, the model to develop the forming process for turbine seal is suggested. And numerical approach for the shape design of the turbine seal is examined. Because of the thin thickness of the turbine seal, the seal is easily fractured in the manufacturing process. The main factors of the seal manufacturing consist of addendum angle and dedendum angle, fillet on the addendum face, number of the gear teeth, sheet initial location and gear initial location, rake and vertical clearance. The structure and shape of seal are modeled using the commercial 3D mechanical design program, CATIA(V5/R20). Also, rolling process to manufacture the turbine seal is analyzed using DEFORM$^{TM}$-3D(V11), commercial forming analysis software and runs under PC workstation. This study focused on the shape design of turbine seal. Through this research, the main factors to make the turbine seal for airplane turbine engine can be obtained. This study results are reflected to the shape design for turbine seal.

Modeling of Deviation Angle and Pressure Loss Due to Rotor Tip Leakage Flow Effects in Axial Turbines (축류터빈에서 끝간격 유동에 의한 편향각과 압력손실의 모형)

  • Yoon, Eui Soo;Park, Moo Ryong;Chung, Myung Kyoon
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.22 no.11
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    • pp.1591-1602
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    • 1998
  • Simple spanwise distribution models of deviation angle and pressure loss coefficient due to the tip leakage flow are formulated for use in association with the streamline curvature method as a flow analysis. Combining these new models with the previous deviation and loss models due to secondary flow, a robust streamline curvature method is established for flow analysis of single-stage, subsonic axial turbines with wide ranges of turning angle, aspect ratio and blading type. At the exit from rotor rows, the flow variables are mixed radially according to a spanwise transport equation. The proposed streamline curvature method is tested against a forced vortex type turbine as well as a free vortex type one. The results show that the spanwise variations of flow angle, axial velocity and loss coefficients at rotor exit are predicted with good accuracy, being comparable to a steady three-dimensional Navier-Stokes analysis. This simple and fast flow analysis is found to be very useful for the turbine design at the initial design phase.