• Title/Summary/Keyword: Mechanical Agitator

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Flow and Mixing Characteristics in an Agitator with a Draught Tube (드래프트 관이 장착된 교반기 내의 유동 및 혼합특성 연구)

  • Hwang, Jung-Hoon;Kim, Youn-Jea
    • The KSFM Journal of Fluid Machinery
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    • v.10 no.1 s.40
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    • pp.56-63
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    • 2007
  • Because the mixing efficiency is influenced remarkably by varying the geometrical configurations, the study of flow characteristics inside the mechanical agitator is very important to improve the performances. The draught tube in the agitator makes intermixing between the screw and tube by interrupting radial flow, and it makes circulation region in a mixing chamber. In general, the helical screw agitator with a draught tube (HSA) is proved more efficient to mix than the others. Consequently, such as the shapes of helical screw, number of pitches and the variation of angular velocity are the main parameters for improving the capacity of HSA. And also the suspension of the solid particles in the agitator can be determined these parameters. The rate of solids suspension in the mixing chamber was quantified with a statistical average value, of. Numerical analyses were carried out, using a commercial CFD code, Fluent, to obtain the velocity, pressure and particle distributions under steady, laminar flow and no-slip conditions. Results are graphically depicted with various parameters.

A Study on the Operating Characteristics in a Helical Screw Agitator with a Draught Tube (드래프트 관 장착 나선형 교반장치의 작동 특성 연구)

  • Hwang, Jung-Hoon;Kim, Yon-J.
    • Proceedings of the SAREK Conference
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    • 2006.06a
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    • pp.1162-1167
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    • 2006
  • Because the mixing efficiency is influenced remarkably by varying the geometrical configurations, the study of flow characteristics inside the agitator is very important. The draught tube in the agitator makes intermixing between the screw and tube by interrupting radial flow, and the helical screw agitator with a draught tube (HSA) is proved more efficient to mix than the others. Consequently, the shapes of helical screw and number of pitches are the main parameters for improving the performance of HSA. In this study, numerical analyses were carried out, using a commercial CFD code, Fluent, to obtain the velocity and pressure distributions under steady, laminar flow and no-slip condition. Results are graphically depicted with various parameters.

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Effects of construction conditions on deep mixing method for soft ground (연약지반에서 심층혼합처리공법의 개량체 형상변화에 미치는 시공조건)

  • Lee, Kwang-Yeol;Hwang, Jae-Hong
    • Proceedings of the Korean Geotechical Society Conference
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    • 2009.09a
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    • pp.809-814
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    • 2009
  • Deep mixing method has been used for ground improvement and foundation system for embankment, port and harbor foundations, retaining wall, and liquefaction mitigations. It has attractive benefits because it is not only improved strength of soft ground but superior for prevention of settlement. However, the quality controls of improved mass affect to the efficiency of the deep mixing method is not properly established. These effects vary depending upon the construction environments and conditions of agitation in consideration of an agitator. The strength and shape of the improved column are not unique and these are affected by mechanical properties of agitators. In this study, in order to investigate the efficiency of deep mixing method for ground improvement on a soft clay ground, experimental studies are performed considering mechanical properties of agitator; the location of exit-hole of admixtures, an angle of mixing wing and a speed of revolution. The experiments are conducted with the simulated apparatus for deep mixing plant that reduced the scale in 1:8 of the real plant. According to the results, the diameter and shape of improved column mass vary depending on the mechanical properties and operating conditions of agitator. Its quality is better when the exit-hole of admixtures is located in the mixing wing, when an angle of mixing wing is large, and when the speed of revolution is rapid.

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The Study for maintence of heavy duty Agitator (대형교반기의 유지 관리에 관한 연구)

  • Kang, M.H.;Yang, S.B.;Kim, K.P.
    • 유체기계공업학회:학술대회논문집
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    • 2005.12a
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    • pp.425-430
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    • 2005
  • This Study presents to be Agitator maintenance for Water and Wastewater treatment Plant. This procedures offers methods of Design Creteria and performance tests on mixing equipment. These tests may be conducted to determine process performance, mechanical reliability. or suitability of equipment for the intended use. The reasons for conducting performance tests can be varied, but the methods presented should be generally applicable to most situations.

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Structural Stability Evaluation on the shape of impeller for Industrial agitator (산업용 교반기 임펠러의 형상에 따른 구조 안정성 평가)

  • Kim, Key-Sun;Lim, Tae-Yang
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.12 no.2
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    • pp.611-616
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    • 2011
  • Two kinds of structural analysis on the shape of the impeller models, and the natural frequency, harmonic vibration analysis is performed on the shape of the impeller and the resonant frequency of the local analysis of vulnerable areas by ensuring the structural stability of the shape of the impeller evaluation.

Turbulent properties in a mixed statistically stationary flow

  • Baek, Tae-Sil;Doh, Deog-Hee
    • Journal of Advanced Marine Engineering and Technology
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    • v.37 no.7
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    • pp.729-736
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    • 2013
  • The turbulent properties in a mixed statistically stationary flow were investigated experimentally by a pseudo stereoscopic PIV. In order to validate the experimental results, the profiles of the turbulent kinetic energy were evaluated with the flow features. A mechanical agitator having 6 blades was installed at the bottom of the mixing tank (D=60cm, H=60cm). The agitator was rotated with 80rpm clockwise and counter-clockwise. For the measurements, three cameras were used and all were synchronized. The images captured by one of the three cameras was used for the measurement of rotational speed, and the images captured by the other two cameras were used to measure three dimensional components of velocity vectors. All vectors captured at the same rotational angle were phase averaged to construct three-dimensional vector fields to reconstruct the spatial distribution of the flow properties. It was seen that the jet scrolling along the tank was the main source of mixing.

Study on Microstructure and Physical Properties of PUF by the Impeller Type of Agitator (교반기의 임펠러 형태에 따른 폴리우레탄 폼의 미세구조와 물성 연구)

  • Lee, Chae-Rim;Kim, Jung Soo;Park, Byeongho;Um, Moon-Kwang;Park, Teahoon
    • Composites Research
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    • v.34 no.1
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    • pp.16-22
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    • 2021
  • Polyurethane foam (PUF) can be manufactured in soft, semi-rigid, and hard forms, so it is used in various fields industrially. Among them, rigid PUF has excellent mechanical properties and low thermal conductivity, and is used as a thermal insulation material for buildings and as a cold insulation material in the natural gas transportation field. In this field, there is a steady demand on higher mechanical strength and lower thermal conductivity. In this study, a rigid PUF was manufactured, and the microstructure and physical properties were studied according to the impeller type (propeller, dispersed turbine) of the agitator. Through FE-SEM and Micro-CT analysis, it was confirmed that the average pore size of the foam manufactured with the dispersed turbine was 21.5% smaller than that of the pore made by the propeller. The compressive strength was improved by 15.4%, and the thermal conductivity decreased by 3.1% in the foam with small pores. This result can be utilized for fabricating PUF composites.

Characteristics of Pressure Drop in SMX Type Motionless Mixers (SMX형 정적 믹서의 압력손실 특성)

  • Yang, Hei-Cheon;Park, Jeong-Il
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.32 no.6
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    • pp.479-486
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    • 2008
  • The objective of this study is to investigate experimentally the characteristics of pressure drop in SMX type motionless mixers. The motionless mixers used are SMX-O, SMX-H, SMXL-O and SMXL-H ones. The SMX-H and SMXL-H mixer elements have been designed to reduce the pressure drop as compared with the SMX-O and SMXL-O ones. The Reynolds number based on the bulk average properties of the water is in a range of 5000 to 13000. The pressure drops across the motionless mixers are measured and the friction factors are calculated using the pressure drop data. On the average, the friction factors of the SMX-H and SMXL-H mixers are about 8% and 15% lower than those of the SMX-O and SMXL-O ones. In addition, the proposed correlations from the experimental data for the friction factor are presented and compared with those obtained from the literature.

Suggestion of the Analysis Model and Verification on Rotating Flow in Stirred Tanks Using CFD (전산유체역학을 이용한 교반 탱크 내에서의 회전유동에 대한 해석 모델의 제안 및 검증)

  • Hwang, Seung Sik;Yong, Cho Hwan;Choi, Gyuhong;Shin, Dohghoon;Chung, Tae Yong
    • Journal of Energy Engineering
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    • v.22 no.1
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    • pp.28-37
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    • 2013
  • Stirred tank is widely used in various industries for mixing operations and chemical reactions for single- or multi-phase fluid systems. For designing agitator of high performance, quantity data of internal flow characteristics influenced by mixing performance are definitely confirmed but quantity analysis about the transient flow characteristics of complicate structure is recognized as difficult problem in the present. In this study, two models of commercial CFD code Fluent 6.3 used to propose suitable for the tank analysis. Agitation of Stirred tank is analyzed using a mixed model and the flow in the stirred tank is analyzed using a standard k-${\varepsilon}$ model. Multiple reference frame(MRF) and Sliding mesh(SM), the analysis techniques were used For compare a result of CFD with a visualization experiment result, to grasp internal flow and mixing characteristic in stirred tank and to present fundamental analysis method.

A study on the fabrication of porous cermet electrode for molten carbonate fuel cell anode (용융탄산염 연료전지 양극용 다공성 cermet 전극제조에 관한 연구)

  • Lee, K. H.;Chang, D. Y.;Kim, M.;Kang, S. G.
    • Journal of the Korean institute of surface engineering
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    • v.26 no.6
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    • pp.291-298
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    • 1993
  • In order to substitute for porous nickel anode in Molten Carbonate Fuel Cell(MCFC), porous cermet elec-trode was fabricated with Ni and Ni-P coated ceramic powder. Ni and Ni-P were coated by electroless plat-ing method in the nickel solution containing of hydrazine and sodium hypophosphate as a reducing agent. The plating solution was stirred by air and mechanical agitator. Ultrasonic irradiation was applied to the plating bath to improved the effect of agitation and coating speed. Electorde was formed by pressing method and doc-tor blade method followed by sinterd at$ 800^{\circ}C$ for 6 hours in H2 environment. Anode performance test carried out by potentiodynamic polarization technique in the MCFC operating condition and 154-161mA/$\textrm{cm}^2$ as ob-tained as a anode current density at the+100mV overpotential.

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