DOI QR코드

DOI QR Code

Characteristics of Pressure Drop in SMX Type Motionless Mixers

SMX형 정적 믹서의 압력손실 특성

  • Published : 2008.06.01

Abstract

The objective of this study is to investigate experimentally the characteristics of pressure drop in SMX type motionless mixers. The motionless mixers used are SMX-O, SMX-H, SMXL-O and SMXL-H ones. The SMX-H and SMXL-H mixer elements have been designed to reduce the pressure drop as compared with the SMX-O and SMXL-O ones. The Reynolds number based on the bulk average properties of the water is in a range of 5000 to 13000. The pressure drops across the motionless mixers are measured and the friction factors are calculated using the pressure drop data. On the average, the friction factors of the SMX-H and SMXL-H mixers are about 8% and 15% lower than those of the SMX-O and SMXL-O ones. In addition, the proposed correlations from the experimental data for the friction factor are presented and compared with those obtained from the literature.

Keywords

References

  1. Stankiewicz, A.I. and Moulijn, J.A., 2000, “Process Intensification: Transforming Chemical Engineering,” Chemical Eng. Progress, Vol. 96, No. 1, pp. 22-34
  2. Gyenis, J., 2002, “Motionless Mixers in Bulk Solids Treatments,” KONA, Vol. 20, pp. 9-23 https://doi.org/10.14356/kona.2002007
  3. Jaffer, S.A. and Wood, P.E., 1998, “Quantification of Laminar Mixing in the Kenics Static Mixer: An Experimental Study,” The Canadian J. Chemical Eng., Vol. 76, pp. 516-521 https://doi.org/10.1002/cjce.5450760323
  4. Kusch, H.A. and Ottino, J.M., 1992, “Experiments on Mixing in Continuous Chaotic Flows,” J. Fluid Mech., Vol. 236, pp. 319-348 https://doi.org/10.1017/S0022112092001435
  5. Shah, N.F. and Kale, D.D., 1991, “Pressure Drop for Laminar Flow of Viscoelastic Fluids in Static Mixers,” Chemical Eng. Science, Vol. 46, pp. 2159-2161 https://doi.org/10.1016/0009-2509(91)80175-X10.1016/0009-2509(91)80175-X
  6. Pahl, M.H. and Muschelknautz, E., 1982, “Static Mixers and Their Applications,” Int. Chemical Eng., Vol. 22, pp. 197-205
  7. Sir, J. and Lecjaks, Z., 1982, “Pressure Drop and Homogenization Efficiency of a Motionless Mixer,” Chemical Eng. Communication, Vol. 16, pp. 325-334 https://doi.org/10.1080/00986448208911104
  8. Van Wageningen, W.F.C., Kandhai, R.F., Mudde, H.E. and Van Den Akker, H.E.A., 2004, “Dynamic Flow in a Kenics Static Mixer: An Assessment of Various CFD Methods,” AIChE J., Vol. 50, No. 8, pp. 1684-1696 https://doi.org/10.1002/aic.10178
  9. Szalai, E.S. and Muzzio, F.J., 2003, “Fundamental Approach to the Design and Optimization of Static Mixers,” AIChE J., Vol. 49, No. 11, pp. 2687-2699 https://doi.org/10.1002/aic.690491103
  10. Hobbs, D.M. and Muzzo, F.J., 1998, “Reynolds Number Effects on Laminar Mixing in the Kenics Static Mixer,” Chemical Eng. J., Vol. 70, pp. 93-104 https://doi.org/10.1016/S0923-0467(98)00065-7
  11. Avalosse, T. and Crochet, M.J., 1997, “Finite-Element Simulation of Mixing: 2. Three-Dimensional Flow through a Kenics Mixer”, AIChE J., Vol. 43, No. 3, pp. 588-597 https://doi.org/10.1002/aic.690430304
  12. Hobbs, D.M., 1997, “Characterization of a Kenics Static Mixer under Larminar Flow Condition,” Ph.D Thesis, The State University of Newjersy
  13. Ling, F.H. and Zhang, X., 1995, “A Numerical Study on Mixing in the Kenics Static Mixer,” Chemical Eng. Communication, Vol. 136, pp. 119-141 https://doi.org/10.1080/00986449508936357
  14. Couvert, A., Peculier, M.-F. And Laplanche, A., 2002, “Pressure Drop and Mass Transfer Study in Static Mixers with Gas Continuous Phase,” The Canadian J. Chemical Eng., Vol. 80, pp. 727-733
  15. Ventresca, A.L., Cao, Q. and Prasad, A.K., 2002, “The Influence of Viscosity Ratio on Mixing Effectiveness in a Two-Fluid Laminar Motionless Mixer,” The Canadian J. Chemical Eng., Vol. 80, pp. 614-621
  16. Li, H.Z., Fasol, C. and Choplin, L., 1996, “Hydrodynamics and Heat Transfer of Rheologically Complex Fluids in a Sulzer SMX Static Mixer,” Chemical Eng. Science, Vol. 51, No. 10, pp. 1947-1955 https://doi.org/10.1016/0009-2509(96)00052-8
  17. Cybulski, A. and Werner, K., 1986, “Static Mixers Criteria for Applications and Selection,” Int. Chemical Eng., Vol. 26, pp. 171-180
  18. Heniche, M., Tanguy, P.A., Reeder, M.F. and Fasano, T.B., 2005, “Numerical Investigation of Blade Shape in Static Mixing,” AIChE, J., Vol. 51, No. 1, pp. 44-58 https://doi.org/10.1002/aic.10341
  19. Zalc, J.M., Szalai, E.S., Muzzio, F.J. and Jaffer, S.A., 2002, “Characterization of Flow and Mixing in an SMX Static Mixer,” AIChE, J., Vol. 48, No. 3, pp. 427-436 https://doi.org/10.1002/aic.690480303
  20. Rauline, D., Tanguy, P.A., Belvec, J.L. and Bousquet, J., 1998, “Numerical Investigation of the Performance of Several Static Mixers,” The Canadian J. Chemical Eng., Vol. 76, pp. 527-535 https://doi.org/10.1002/cjce.5450760325
  21. Mickaily-Huber, E.S., Bertrand, F., Tanguy, P., Meyer, T., Renken, A., Rys, F.S. and Wehrli, M., 1996, “Numerical Simulation of Mixing in an SMRX Static Mixer,” Chemical Eng. J., Vol. 63, pp.117-126
  22. Lee, D.S., Kim, H.G., Ha, M.Y., Park, Y.H. and Park, I.M., 2005, “Mixing Effect by the Geometry of Static Mixer with Turbulent In-Situ Mixing Process,” Trans. of the KSME(B), Vol. 29, No. 12, pp.1307-1312
  23. Kim, C.M., Hong, D.J., Kim, M.Y., Lee, S.M., Ahn, K.Y. and Park, Y.B., 2006, “A Numerical Simulation of the Internal Fluid Flow and Mixing Characteristics in a Static Mixer for the Catalytic Combustor,” Proceedings of the KSME 2006 Fall Annual Meeting, pp. 2250-2255
  24. Chung, K.Y., 1995, “Heat Transfer Enhancement by Means of Static Mixer in Horizontal Tube,” M.S. Thesis, Yeungnam University
  25. Yang, H.C., 2007, “Mixing Characteristics of Motionless Mixers,” J. Visualization, Vol. 10, No. 1, pp. 83-89 https://doi.org/10.1007/BF03181807
  26. Yang, H.C., 2007, “Development and Application of Static Mixer,” J. Korean Society of Marine Engineering, Vol. 31, No. 5, pp. 506-513 https://doi.org/10.5916/jkosme.2007.31.5.506
  27. Yang, H.C., Park, S.K. and Jeon, J.C., 2005, “Development of Static Mixer for High Viscosity Fluid,” Proceedings of the KSME 2005 Spring Annual Meeting, pp. 3079-3083
  28. Yang, H.C. and Park, S.K., 2004, “Pressure Drop in Motionless Mixers,” KSME Int. J., Vol. 18, No. 3, pp. 526-532
  29. Jones, S.C., 1999, "Static Mixers for Water Treatment: A Computational Fluid Dynamics Model", Ph.D Thesis, Georgia Institute of Technology
  30. Kawamura, S., 2004, Integrated Design and Operation of Water Treatment Facilities, John Wiley and Sons, New York
  31. Incropera, F.P. and Dewitt, D.P., 1990, Introduction to Heat Transfer, John Wiley and Sons, New York