• Title/Summary/Keyword: Material thickness

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A study on the factors influencing at corner area material thickness changes of rectangular drawing products (각통드로잉 제품의 모서리 재료두께 변화에 영향을 미치는 인자에 대한 해석 연구)

  • Yun, Jae-Woong;Cho, Sang-Hee;Lee, Chun-Kyu
    • Design & Manufacturing
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    • v.14 no.1
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    • pp.22-29
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    • 2020
  • The analysis was carried out using the press molding analysis program by applying six parameters such as material type change, material thickness, friction coefficient, rp, rd and blank holder pressure. As a result of CAE analysis of the soft material DC04 and the relatively hard material HX300LAD, the thickness of the punch R part of the soft material was significantly reduced. The flange portion is greatly increased in thickness in the hard material by the compression action. As a result of considering the deformation amount of 0.6mm, 1.0mm, 1.5mm according to the material thickness, the influence of the thickness is considered to be very small. In case of the material thickness of 0.6mm, the rate of change increases due to the deep drawing depth relative to the material thickness. The sizes of the punches R and die R have the greatest influence on the change in thickness of the material in drawing molding, the smaller the punch R, the thinner the edges of the product, The larger the R of the die, the greater the material thickness of the flange portion. As the coefficient of friction and the blank holder pressure increase, the frictional force of the flange portion increases, which increases the radial force in the drawing process and increases the thickness change of the flange portion.

A Study on Material thickness variation of the circle formming shape for installing PCB (PCB 장착을 위한 원형 포밍형상의 재료 두께 변형에 관한 연구)

  • Lee, Chun-Kyu
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.16 no.6
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    • pp.3667-3671
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    • 2015
  • Through experiment that does not cause wrinkles in the forming process for the primary purpose for install PCB(Printed circuit board) the thickness variation of the material was investigated. Experimental results was showed that the forming height of the first process had Influence Material thickness variation in the second process, in the first process, the Entrance corner of the die must have round of the product height of 50%, and The height of forming should be as high as the thickness of the material than the original forming. Also as do implement the forming shape in the first process, the thickness of the material is thinned to 85%, Restriking in the second process was that The thickness of the material is thinned to 80%. Therefore, In order to implement a precise shape, Thinking that the material thinning, The die was maintain the shape of the original product, and It was obtain the effect of the compression that the punch is to be longer, as the sum of more than 20% of the material thickness in the depth of the original product.

Analysis of pipe thickness reduction according to pH in FAC facility with In situ ultrasonic measurement real time monitoring

  • Oh, Se-Beom;Kim, Jongbeom;Lee, Jong-Yeon;Kim, Dong-Jin;Kim, Kyung-Mo
    • Nuclear Engineering and Technology
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    • v.54 no.1
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    • pp.186-192
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    • 2022
  • Flow accelerated corrosion (FAC) is a type of pipe corrosion in which the pipe thickness decreases depending on the fluid flow conditions. In nuclear power plants, FAC mainly occurs in the carbon steel pipes of a secondary system. However, because the temperature of a secondary system pipe is over 150 ℃, in situ monitoring using a conventional ultrasonic non-destructive testing method is difficult. In our previous study, we developed a waveguide ultrasonic thickness measurement system. In this study, we applied a waveguide ultrasonic thickness measurement system to monitor the thinning of the pipe according to the change in pH. The Korea Atomic Energy Research Institute installed FAC-proof facilities, enabling the monitoring of internal fluid flow conditions, which were fixed for ~1000 h to analyze the effect of the pH. The measurement system operated without failure for ~3000 h and the pipe thickness was found to be reduced by ~10% at pH 9 compared to that at pH 7. The thickness of the pipe was measured using a microscope after the experiment, and the reliability of the system was confirmed with less than 1% error. This technology is expected to also be applicable to the thickness-reduction monitoring of other high-temperature materials.

Mechanical strength analysis for functionally graded composite plates (경사기능 복합재료 판의 기계적 강도해석)

  • Na, Kyung-Su;Kim, Ji-Hwan
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2005.11a
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    • pp.66-69
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    • 2005
  • Mechanical strength of functionally graded composite plates that composed of ceramic, functionally graded material and metal layers is investigated using 3-D finite element method. In FGM layer, material properties are assumed to be varied continuously in the thickness direction according to a simple power law distribution in terms of the volume fraction of a ceramic and metal. The 3-D finite element model is adopted by using an IS-node solid element to analyze more accurately the variation of material properties in the thickness direction. Numerical results are compared with those of the previous works. In addition, the displacements, the tensile stresses and the compressive stresses are analyzed for the variation of FGM thickness ratio and volume fraction distribution.Mechanical strength of functionally graded composite plates that composed of ceramic, functionally graded material and metal layers is investigated using 3-D finite element method. In FGM layer, material properties are assumed to be varied continuously in the thickness direction according to a simple power law distribution in terms of the volume fraction of a ceramic and metal. The 3-D finite element model is adopted by using an IS-node solid element to analyze more accurately the variation of material properties in the thickness direction. Numerical results are compared with those of the previous works. In addition, the displacements, the tensile stresses and the compressive stresses are analyzed for the variation of FGM thickness ratio and volume fraction distribution.

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A study on the change of thickness according to material change of water purifier cold and hot water tank cylindrical drawing products (정수기 냉온수 탱크 원통형 드로잉 제품의 재질 변화에 따른 두께 변화에 관한 연구)

  • Jang, Eun-Jeong;Lee, Chun-Kyu
    • Design & Manufacturing
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    • v.15 no.3
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    • pp.13-18
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    • 2021
  • In plate forming technology, cylindrical drawing process is widely used in industry due to technological development. In this study, we used stainless steel 3042B and stainless steel 304J1, which are the most commonly used materials in the production of cold and hot water tanks for water purifiers, among cylindrical drawing products. Under the same conditions, the thickness of the sidewall of the product formed by drawn experiment was studied. As a result of the experiment, the bottom thickness of stainless steel 304J1 was considered to be thick. It is judged that the defect rate can be reduced by changing the breaking phenomenon of the floor surface of the cold and hot water bottles to the material of stainless steel 304j1. Stainless steel 304 2B material shows a sharp change in thickness from punch corner R to sidewall position, while stainless steel 304J1 material showed a uniform change from punch corner R to sidewall position. Stainless steel 304J1 material is considered to improve the clamping of the product in the process of extracting the product after hand drawing. The appearance of stainless steel 3042B products is considered to produce more wrinkles in the flange, which exerts greater tensile force on the sidewall during molding, resulting in uneven sidewall thickness.

Multiphase material topology optimization of Mindlin-Reissner plate with nonlinear variable thickness and Winkler foundation

  • Banh, Thanh T.;Nguyen, Xuan Q.;Herrmann, Michael;Filippou, Filip C.;Lee, Dongkyu
    • Steel and Composite Structures
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    • v.35 no.1
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    • pp.129-145
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    • 2020
  • In typical, structural topology optimization plays a significant role to both increase stiffness and save mass of structures in the resulting design. This study contributes to a new numerical approach of topologically optimal design of Mindlin-Reissner plates considering Winkler foundation and mathematical formulations of multi-directional variable thickness of the plate by using multi-materials. While achieving optimal multi-material topologies of the plate with multi-directional variable thickness, the weight information of structures in terms of effective utilization of the material at the appropriate thickness location may be provided for engineers and designers of structures. Besides, numerical techniques of the well-established mixed interpolation of tensorial components 4 element (MITC4) is utilized to overcome a well-known shear locking problem occurring to thin plate models. The well-founded mathematical formulation of topology optimization problem with variable thickness Mindlin-Reissner plate structures by using multiple materials is derived in detail as one of main achievements of this article. Numerical examples verify that variable thickness Mindlin-Reissner plates on Winkler foundation have a significant effect on topologically optimal multi-material design results.

A STUDY ON DIFFERENT AMOUNT OF DENTURE BASE DISPLACEMENT USING SOFT DENTURE RELINING MATERIAL UNDER MASTICATORY FORCE (국소의치상을 위한 연성 이장재사용시 교합압에 따른 의치상 변위(Displacement)량 비교)

  • Lee, Ho-Yong
    • The Journal of Korean Academy of Prosthodontics
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    • v.36 no.1
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    • pp.18-25
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    • 1998
  • The purpose of this study was to determine how to use soft relining material by observing an amount of denture displacement according to the different base area of residual ridge and thickness of soft relining material under masticatory force. Stone models that simulated residual ridge were made with different amount of denture base area and denture was fabricated by conventional heat curing resin with usual manner on the model and relined by silicone type soft relining material with different thickness. Specimen was examined the amount of denture displacement by Instron within range of normal occlusal force. The results were as following : 1. The increasing rate of denture displacement was higher than that of soft relining material thickness. 2. The amount of denture displacement decreased 1.7 times when base area became double at same thickness of soft relining material 3. The increasing rate of denture displacement was higher than that of occlusal force

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Measurements of the vibration responses of CLD structures varied in thickness of the damping layer (제진층의 두께변화에 따른 CLD 구조의 진동응답 측정)

  • Lee, Sin-Young;Yoo, Seung-Yup;Jeon, Jin-Yong;Kim, Seung-Joon;Park, Jun-Hong
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2007.11a
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    • pp.1463-1466
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    • 2007
  • Visco-elastic damping material for reducing heavy-weight floor impact noise and vibration in reinforced concrete structures was tested according to its thickness in the damping layer. The effect of damping material was compared with 20, 15, 10 and 5mm thickness. The wave propagation characteristics was measured for suggestion of an efficient method to reduce the floor impact noise. The method was proposed using the flexural wave propagation characteristics. The result showed that reduction of the thickness of damping layer made a slight difference; the natural frequency moved to higher frequency and the amplitude increased at low frequencies with 5mm thickness of damping material.

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A Novel Method for Material Rendering and Real Measurement of Thickness Using Ultrasound (초음파를 이용한 실측 두께 측정과 재질 렌더링)

  • Choi, Taeyoung;Chin, Seongah
    • Journal of the Institute of Electronics and Information Engineers
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    • v.51 no.6
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    • pp.190-197
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    • 2014
  • In this paper, we present a method for optical parameter-based material rendering with measuring the thickness of a material using ultrasonic waves. Thickness is an important element in determining the reflectance and transmittance of a material along with its optical characteristics and plays a crucial role in more realistic object rendering. In studies conducted thus far, thickness has been measured and used for rendering. The proposed method is a novel method attempted for the first time ever to render a material considering the thickness of a material whose thickness cannot be measured by visual assessment, using ultrasonic waves. It was implemented by measuring the sound velocity of the reference sample and applying the results to the thickness measurement of other objects that have the same characteristics. The characteristics of the objects measured are reflected in the quality of the final rendering, thus verifying the importance of thickness in rendering.

IN VITRO STUDY OF TOOTH TEMPERATURE CHANGE DURING POLYMERIZATION REACT10N OF THE COLD-CURED RESINS USED IN PROVISIONAL CROWN AND FIXED PARTIAL DENTURES (자가 중합 임시수복용 레진의 경화 시 외부환경 변화에 따른 치아의 온도변화)

  • Oh, Wu-Sik;Baik, Jin;Kim, Hyung-Seob;Woo, Yi-Hyung
    • The Journal of Korean Academy of Prosthodontics
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    • v.44 no.5
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    • pp.503-513
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    • 2006
  • Statement of the problem: The cold-cured resins used in fabrication of the provisional crown and fixed partial dentures could cause pulpal damage by heat generated during exothermic polymerization reactions. Purpose: In this in vitro study investigates the how external conditions such as material of the matrix, thickness of the matrix and thickness of dentin affect the temperature of the tooth during polymerization reaction of the cold-cured resins. Material and methods : To measure the temperature of the resin, metal die was maintained to the temperature of $37^{\circ}C$ with water bath to simulate the temperature of thetooth and thermocouple was placed in the center of the metal die. Acrylic pipe was cut in height of 1, 2, 3, 6, 10 mm and placed on the metal die and mixed resin was pored in the acrylic pipe As the resin polymerized temperature was recorded with the thermometer. Temperature of the resin using matrix was recorded by using the individual tray relieved in different thickness 2, 5, 7, 10 mm. The material of the matrix was irreversible hydrocolloid impression material, vinyl polysilloxane impression material and vacuum-formed template Temperature rise of the resin using different thickness of tooth section was record ed by placing tooth section on the metal die and placing resin over the tooth section. Results : Conclusion : 1. Temperature rise increased as the thickness of the resin increased but there was no significant differences over 3 mm thickness of the resin. 2. The lowest temperature rise was showed in irreversible hydrocolloid impression material and vinyl polysilloxane impression material vacuum-formed template as in orders. 3, Temperature rise of the resin decreased regardless of the thickness of the matrix when vinyl polysilloxane impression material was used as the matrix. 4 When irreversible hydrocolloid impression material was used as matrix, the temperature rise of the resin decreased as the thickness of the matrix increased and there was no temperature rise when thickness of the matrix reached 10 mm, 5. The temperature rise of the resin did not decreased when Polypropylene vacuum-formed template was used as the matrix. 6, The temperature of the resin increased as the thickness of the dentin decreased.