• 한국세라믹학회지
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• 제40권2호
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• pp.123-127
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• 2003

The effects of process parameters on coating formation and coating properties were investigated using a fused and crushed Ti $O_2$powder by the Taguchi method and L$_{9}$(3$^4$) orthogonal array. The Taguchi analysis was conducted through the results of the coating properties affected strongly by plasma spraying parameters and Ti $O_2$powder was sprayed on Ti-6Al-4V alloy substrate. The coating properties were characterized by thickness, microhardness, porosity and surface roughness using optical microscopy, image analyzer and surface roughness tester respectively. An observed optimum condition of plasma spraying process could be found for potential use as a bioceramic coating.

• 한국정밀공학회지
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• 제30권8호
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• pp.779-784
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• 2013

Increased efficiency and improved performance associated with light-weight materials were investigated in this study. Numerous studies have investigated surface treatments to improve the fatigue strength of metals. Laser heat treatment is a promising method because the power and spot size can be easily controlled, allowing a small heat affected zone (HAZ). However, changes in the material properties can result; in particular, the material can become more brittle. In this study, a combination of laser heat treatment and vibration peening was proposed to increase fatigue strength without changing the material characteristics. SCM440H was investigated experimentally, and specimens were tested using a giga-cycle ultrasonic fatigue tester. The results show that the combination of these two processes significantly increased the fatigue strength and, furthermore, different fracture types were observed after a small and large number of cycles.

• 한국정밀공학회지
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• 제23권7호
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• pp.101-107
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• 2006

Cold gas dynamic spray or cold spray is a novel manufacturing method for coatings. Cold spray is a high rate and direct material deposition process that utilizes the kinetic energy of particles sprayed at high velocity (300-1,200m/s). In this research, a technique to repair the damaged mold by cold spray deposition and mechanical machining was proposed. An aluminum 6061 mold with three-dimensional surface was fabricated, intentionally damaged and material-added by cold spray, and its original geometry was re-obtained successfully by Computer Numerical Control (CNC) machining. To investigate deformation of material caused by cold spray, deposition was conducted on thin aluminum plates ($100mm{\times}100mm{\times}3mm$). The average deformation of the plates was $205{\sim}290{\mu}m$ by Coordinate Measurement Machine (CMM). In addition, the cross section of deposited layer was analyzed by scanning electron microscopy (SEM). To compare variation of hardness, Vickers hardness was measured by micro-hardness tester.

• 반도체디스플레이기술학회지
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• 제11권2호
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• pp.75-80
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• 2012

Polymer composites which have electrical properties have been studied in various industries. The Multi-walled carbon nanotube (MWCNT) are thought to be reinforcements for polymers because of their high aspect ratio and specially mechanical, thermal and electrical properties. We introduced MWCNT and impact modifier in order to improve thermal and mechanical properties of Polyphenylene sulfide (PPS) and give electric characteristic to PPS. The thermal properties were investigated by Differential scanning calorimeter (DSC) and Thermogravimetric analysis (TGA). The morphology, mechanical properties and electrical characteristic were performed by Field emission scanning electron microscopy (FE-SEM), Izod impact tester and surface resistance meter. As a result, we could find that the PPS/MWCNT composites have high conductivity and good mechanical properties than neat PPS resin.

• 한국전기전자재료학회논문지
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• 제11권4호
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• pp.274-280
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• 1998

Polycrystalline $Sr_2Nb_2O_7$ ceramics with very high Curie temperature were sintered using the powder derived by the chemical coprecipitation method (CCP). The phase evolution and grain-orientation of sintered samples were examined by XRD, while sintering behavior, dielectric properties and polarization were studied by SEM and ferroelectric tester. Extremely high degree of grain-orientation was observed along the (0k0) direction, which resulted in anisotropic dielectric properties of the sintered samples, with the dielectric constant values approaching those for single crystal. Thin film fabrication of $Sr_2Nb_2O_7$ in the pyroniobate family was also attempted on $SiO_2$/Si(100), Pt/$SiO_2$/Si(100), Pt/Ti/$SiO_2$/Si(100) and Pt/$ZrO_2/SiO_2/Si_2(100)$ substrates, using metalorganic decomposition (MOD) process. Neodecanoate precursor solution was prepared by mixing strontium neodecanoate with niobium neodecanoate synthesized from niobium ethoxide. It was found that $Sr_2Nb_2O_7$ single phase appeared in XRD patterns the samples annealed above $950^{\circ}C$. The effect of substrate type on film microstructure and dielectric properties was observed.

• Design & Manufacturing
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• 제15권4호
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• pp.32-36
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• 2021

In this study, the cause of the decrease in transmittance of the outer lens among the causes of the decrease in the amount of light in the automobile headlamp was identified, and the improvement method was selected to determine the effect. The causes of defects that lower the transmittance of the outer lens are divided into a moisture problem and a haze problem. The moisture problem is caused by the temperature difference between the inside and the outside of the head lamp, and the haze problem occurs when the heat inside the head lamp evaporates the haze component contained in the plastic material and attaches it to the outer lens. In order to improve the haze problem that occurs in plastic raw materials, the structures of the bulb light source type headlamp and the LED chip light source type headlamp were analyzed. Among them, the housing material of the LED chip light source type headlamp, which is structurally prone to haze gas, was selected as the test target. In the mass-production injection process of the housing, the drying process was selected as a method to minimize haze gas without adding a separate production process. After extracting a sample every drying time at a constant drying temperature, the sample was put into a haze tester and the residual amount of haze gas was measured. As a result, it was confirmed that the residual amount of Haze gas in the material decreased as the drying time increased.

• 대한치과보철학회지
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• 제33권3호
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• pp.569-583
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• 1995

Disinfection of dental impressions are necessary due to contamination with patient’s saliva and blood, which is a potential for cross-infection. The purpose of this study was to evaluate the effects of disinfection of four hydrophilic rubber impression materials with three disinfecting solutions, on the dimensional stability and surface hardness of improved stone casts. Three hydrophilic vinyl polysiloxane impression materials(Express, Reprosil, Exafine) and one polyether impression material(Impregum-F) were mixed according to the manufacturer’s directions and impressions were made on a ADA specification No. 19 stainless-steeldie. On removal of the impressions, each impression was immersed in one of the disinfectants(Banicide, Potadine, Clorox) for 10 minutes. After disinfection, type IV improved stone. casts were poured. On this cast, the linear dimension and surface hardness were measuredusing a Measurescope(Nikon, Japan) and a Barcol hardness tester(Barber, Colman Co U. S. A). The results were as follows : 1. The improved stone casts from disinfected Reprosil and Impregum-F impression material did not show dimensional changes(P>0.01). Those from disinfected Express and Exafine impression material showed dimensional changes(P<0.01). The amount of shrinkage was not clinically significant. 2. The improved stone casts from disinfected Express impression material did not exhibit changes in surface hardness(P>0.01), but those from disinfected Reprosil, Exafine, Imp regnum-F impression material showed changes in surface hardness(P<0.01). 3. The dimensinal stability and surface hardness of the improved stone casts were satisfactory using Banicide on Express, all disinfectants used in this study on Reprosil, Potadin and Clorox on Exafine, Banicide and Clorox on Impregum-F. According to these results, immersion disinfection of hydrophilic rubber impression mate rials did not adversely affect the resultant casts. Nevertheless compatibility tests of impression materials and disinfectants should be done when disinfecting impressions.

• 열처리공학회지
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• 제22권5호
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• pp.307-311
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• 2009

In this study, TiCrN films were deposited on STS 316 Land Si (100) wafer by inductively coupled plasma (ICP) assisted D.C. magnetron sputtering. The effect R.F. power for ICP discharge on the mechanical properties of TiCrN films was investigated. XRD, XPS and FE-SEM were used for the structure analysis. Also the Micro-Knoop hardness tester and profilometer were used for measuring hardness of coatings and film stress respectively. As increasing the R.F. power for ICP discharge, thickness of coating was decreased from 1633 nm to 1288 nm but hardness was increased about $Hk_{5g}$ 4200 at 400 W. All of the XRD patterns showed (111), (200) and (220) peaks of TiCrN films. Surface morphology was studied using the profilometer. FE-SEM was used to know morphology and cross-section of the films. Structure of the films was changed dense as increased ICP power.

• 펄프종이기술
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• 제46권3호
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• pp.11-19
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• 2014

Reliability of the novel automatic system capable of measuring both St$\ddot{o}$ckigt sizing degree and contact angle at a time was evaluated through the calculation of its repeatability and reproducibility based on TAPPI Standard Method T 1200. As the basis weight of paper specimen increased, the repeatability and reproducibility of the automatic system became more improved than those from Hercules sizing test and contact angle test designated on TAPPI Standard Method T 530 and T 558. The more improved repeatability and reproducibility implies that a single tester can obtain the similar results under similar test conditions in spite of repetitive testing using the automatic system, and likewise that multiple testers can respectively reproduce similar data without big variation from the same paper specimen using the automatic system. In conclusion, this study is greatly meaningful in having developed the world's first automatic system to measure both St$\ddot{o}$ckigt sizing degree and contact angle simultaneously with excellent repeatability and reproducibility.

• Korean Chemical Engineering Research
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• 제56권4호
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• pp.474-478
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• 2018

공정안전을 위해서는 산업현장에서 취급하는 가연성물질의 화재 및 폭발 특성치가 있어야 한다. 사업장에서 사고를 예방하기 위한 연소특성치로 인화점, 연소점, 전폭발한계, 최소자연발화온도 등을 들 수 있다. 그러나 물질보건안전자료(MSDS)에서 제시하고 있는 특성치는 문헌들에 따라 달리 제시되고 있는데, 가연성물질을 안전하게 처리, 수송, 취급하기 위해서는 정확한 연소특성치가 필요하다. 화학산업에서 중간제품, 고무약품 등의 원료로 다양하게 사용되고 있는 노말에틸아닐린을 선정하였다. 그리고 노말에틸아닐린 안전한 취급을 위해서 인화점, 연소점 그리고 최소자연발화온도를 측정하였다. 노말에틸아닐린의 폭발하한계는 실험에서 얻어진 하부인화점을 이용하여 계산하였다. 노말에틸아닐린의 Setaflash 밀폐식은 $77^{\circ}C$, Pensky-Martens 밀폐식에서는 $82^{\circ}C$ 그리고 Tag 개방식에서는 $85^{\circ}C$, Cleveland 개방식에서는 $92^{\circ}C$로 측정되었다. ASTM E659 장치에 의한 측정된 노말에틸아닐린의 최소자연발화온도는 $396^{\circ}C$로 측정되었다. Setaflash 밀폐식에 의해 측정된 노말에틸아닐린의 하부인화점 $77^{\circ}C$에 의한 폭발하한계는 1.02 vol%로 계산되었다. 본 연구에서는 밀폐식에 의해 측정된 노말에틸아닐린의 하부인화점을 이용하여 폭발하한계의 예측이 가능하였다. 본 연구에서 제시된 노말에틸아닐린의 발화온도와 발화지연시간의 관계식은 노말에틸아닐린의 다른 발화온도에서도 발화지연시간의 예측이 가능해졌다.