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Repair of Mold by Cold Spray Deposition and Mechanical Machining  

Kang Hyuk-Jin (서울대학교 대학원)
Jung Woo-Gyun (서울대학교 대학원)
Chu Won-Sik (서울대학교 대학원)
Ahn Sung-Hoon (서울대학교 기계항공공학부)
Publication Information
Journal of the Korean Society for Precision Engineering / v.23, no.7, 2006 , pp. 101-107 More about this Journal
Abstract
Cold gas dynamic spray or cold spray is a novel manufacturing method for coatings. Cold spray is a high rate and direct material deposition process that utilizes the kinetic energy of particles sprayed at high velocity (300-1,200m/s). In this research, a technique to repair the damaged mold by cold spray deposition and mechanical machining was proposed. An aluminum 6061 mold with three-dimensional surface was fabricated, intentionally damaged and material-added by cold spray, and its original geometry was re-obtained successfully by Computer Numerical Control (CNC) machining. To investigate deformation of material caused by cold spray, deposition was conducted on thin aluminum plates ($100mm{\times}100mm{\times}3mm$). The average deformation of the plates was $205{\sim}290{\mu}m$ by Coordinate Measurement Machine (CMM). In addition, the cross section of deposited layer was analyzed by scanning electron microscopy (SEM). To compare variation of hardness, Vickers hardness was measured by micro-hardness tester.
Keywords
Cold spray; Aluminum particle; Deposition; Mechanical machining; Rapid manufacturing;
Citations & Related Records
Times Cited By KSCI : 5  (Citation Analysis)
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