• Title/Summary/Keyword: Material Stretching

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Stress Corrosion Cracking Susceptibility Evaluation by Small Punch Test (소형펀치시험법에 의한 응력부식균열 감수성평가에 관한 연구)

  • 유효선;이송인;정세희
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.17 no.8
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    • pp.2033-2042
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    • 1993
  • In conventional SCC susceptibility test, there are constant strain test, constant load test, slow strain rate test(SSRT) and K$_{ISCC}$ test. Among them, the SSRT method is much more aggressive in producing SCC than the other tests, so that the test time of it is considerably reduced. But this SSRT method has mostly been worked using the uniaxial tensile specimen untill now. Therefore, the SSRT method using the tensile specimen(Ten-SSRT) has much difficulty in SCC susceptibility evaluation of a localized region like weldment and the advantage material of high order. Recentely, the small punch(SP) test method using miniaturized small specimen is the very effective test method for fracture strength evaluation of a localized region like weldment and fusion reactor wall irradiated in the nuclear power plant. This paper investigated the possibility of SCC susceptibility evaluation by the SP-SSRT method using the miniaturized small specimen. Therefore, we obtained the result that the SP-SSRT had the possibility for the evaluations of SCC susceptibility for shorter time to corrosive environment compare to Ten-SSRT which was conventional method.

A Study on Elliptical Cup Drawing of YOKE Products for Automobile (자동차 YOKE 제품의 타원용기 성형에 관한 연구)

  • Park, Dong-Hwan;Bae, Won-Rak;Park, Sang-Bong;Gang, Seong-Su
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.8
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    • pp.182-192
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    • 2001
  • During the deep drawing process an initially flat blank is clamped between the die and the blank holder after which the punch moves down to deform the clamped blank into the desired shape. In general, sheet metal forming may involve stretching, drawing, bending or various combinations of those basic modes of deformation. The deformation problems of sheet metal working involve non-linearity in geometry and material. In this work, The punch load and thickness strain of electro-galvanized sheet steel (SECD) for elliptical deep drawing are examined under the various process conditions including, punch shape radius, die shape radius. The changes of punch load and thickness strain distribution of the deformed elliptical cup are affected by the size of each die shape radius.

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Investigation of natural solution effect in electrical conductivity of PANI-CeO2 nanocomposites

  • Shafiee, Mohammad Reza Mohammad;Sattari, Ahmad;Kargar, Mahboubeh;Ghashang, Majid
    • Steel and Composite Structures
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    • v.24 no.1
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    • pp.15-22
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    • 2017
  • A green biosynthesis method is described for the preparation of Polyaniline (PANI)-cerium dioxide ($CeO_2$) nanocomposites in different media via in-situ oxidative polymerization procedure. The effect of various media including use of HCl, Lemon Juice, Beverage, White Vinegar, Verjuice and Apple vinegar extracts on the particles size, morphology as well as the conductivity of $PANI-CeO_2$ nanocomposites was investigated. The electron-withdrawing feature of $CeO_2$ increases doping level of PANI and enhances electron delocalization. These cause a significantly blue shift of C = C stretching band of quinoid from $1570cm^{-1}$ to $1585cm^{-1}$. The optical properties of the pure material and polymeric nanocomposites as well as their interfacial interaction in nanocomposite structures analyzed by UV-visible spectroscopy. The DC electrical conductivity (${\sigma}$) of as-prepared HCl doped PANI and a $PANI-CeO_2$ nanocomposite measured by a four-probe method at room temperature was studied.

A new higher-order shear and normal deformation theory for the buckling analysis of new type of FGM sandwich plates

  • Chikr, Sara Chelahi;Kaci, Abdelhakim;Yeghnem, Redha;Tounsi, Abdelouahed
    • Structural Engineering and Mechanics
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    • v.72 no.5
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    • pp.653-673
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    • 2019
  • This work investigates a novel quasi-3D hyperbolic shear deformation theory is presented to discuss the buckling of new type of sandwich plates. This theory accounts for both shear deformation and thickness stretching effects by a hyperbolic variation of all displacements through the thickness. The enhancement of this formulation is due to the use of only five unknowns by including undetermined integral terms, contrary to other theories where we find six or more unknowns. It does not require shear correction factors and transverse shear stresses vary parabolically across the thickness. A new type of FGM sandwich plates, namely, both FGM face sheets and FGM hard core are considered. The governing equations and boundary conditions are derived using the principle of virtual displacements. Analytical solutions are obtained for a simply supported plate. The accuracy of the present theory is verified by comparing the obtained results with quasi-3D solutions and those predicted by higher-order shear deformation theories. The comparison studies show that the obtained results are not only more accurate than those obtained by higher-order shear deformation theories, but also comparable with those predicted by quasi-3D theories with a greater number of unknowns.

Synthesis of anisotropic defective polyaniline/silver nanocomposites

  • Kamblea, Vaishali;Kodwania, Gunjan;Sridharkrishna, Ramdoss;Ankamwar, Balaprasad
    • Advances in nano research
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    • v.2 no.2
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    • pp.111-119
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    • 2014
  • The chemical synthesis of anisotropic defective polyaniline/Ag composite (PANI/Ag) is explored using silver nitrate ($AgNO_3$) as the precursor material. This study provides a simple method for the formation of PANI/Ag nanocomposites at two different aniline concentrations $5{\mu}l$ (PANC5) and $10{\mu}l$ (PANC10). The composite PANC5 exhibits UV-Visible absorption peaks at 436 nm and 670 nm whereas, PANC10 exhibits absorption peaks at 446 nm and 697 nm. This shift is caused by the strong interaction between polyaniline and silver. The characterized FTIR peaks observed at around $3410cm^{-1}$ (PANC5) and $3420cm^{-1}$ (PANC10) was due to the N-H stretching vibrations. The appearance of a broad band instead of a sharp peak can be attributed due to the presence of a high concentration of N-H groups in the nanocomposite. The TEM images show that the sample contains defective spherical, truncated triangular and rod shaped particles. The results showed that the PANI/Ag nanocomposites are composed of nano-sized particles of 43-53 nm that contain Ag domains of 33-37 nm with polymer thickness 5.7-11.2 nm at two different aniline concentrations.

Optimum Design of the Agricultural Support and Binder for Stretching Device (가중치법을 이용한 농작물 지지대 및 결속장치의 최적설계)

  • Lee, Man-Gi;Kim, Jin-Ho;Shin, Ki-Yeol
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.14 no.4
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    • pp.28-33
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    • 2015
  • In this study, the optimal design for the support and the binding device for the protection of crops for the maximum allowable stress of the shape necessary to minimize volume has been proposed. Optimization of the support and the binding device for the crops should be designed to support businesses in terms of profit, in part to reduce the material, and to profit from the ease and speed of working that part of the farmers. We used CATIA for the mechanical design and the ANSYS program for the structural analysis. Additionally, the optimization was performed by PIAnO with seven design variables for the binding device and three parameters for the support. The weight method using a multi-objective function was also determined by the Pareto optimal solution. The volume of the binding device in the optimum design result was found to be reduced by 16%, from $2.278e-005m^3to1.912e-005m^3$. From the result, we confirmed the effectiveness of the design method proposed as a multi-objective function optimization problem.

Evaluation of Analytical Parameters on Forming Limit Diagram based on Initial Geometrical Instability (초기 형상 불안정성 기반 성형한계선도의 이론적 변수에 따른 성형 한계영역 평가)

  • Noh, H.G.;Lee, B.E.;Kim, J.;Kang, B.S.;Song, W.J.
    • Transactions of Materials Processing
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    • v.23 no.4
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    • pp.199-205
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    • 2014
  • The current study examines the effect of the analytical parameter values on the theoretical forming limit diagram (FLD) based on the Marciniak-Kuczynski model (M-K model). Tensile tests were performed to obtain stress-strain curves and determine the anisotropic properties in the rolling, transverse and diagonal direction of SPCC sheet materials. The experimental forming limit curve for SPCC sheet material was obtained by limiting dome stretching tests. To predict the theoretical FLD based on the M-K model, the Hosford 79 yield function was employed. The effects of three analytical parameters - the exponent of the yield function, the initial imperfection parameter and the fracture criterion parameter - on the M-K model, were examined and the results of the theoretical FLD were compared to the experimentally measured FLD. It was found that the various analytical parameters should be carefully considered to reasonably predict the theoretical FLD. The comparison of the acceptable forming limit area between the theoretical and experimental FLD is used to compare the two diagrams.

Investigation of Bottom Cracks in the Carbonated Poly(ethylene terephthalate) Bottle

  • Pae, You-Lee;Nah, Chang-Woon;Lyu, Min-Young
    • Elastomers and Composites
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    • v.38 no.4
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    • pp.354-362
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    • 2003
  • The use of a petaloid design for the bottom of carbonated poly(ethylene terephthalate)(PET) bottles is widely spread. This study investigated the causes of bottom cracks. The tensile yield stress variations of PET according to the crystallinity and stretch ratio were examined, then the stretch ratio and strength in the bottom area of a blown bottle were analyzed. A crack test was also performed to observe the cracking phenomena. The distribution of the effective stress and maximum principal stress were both examined using computer simulation to seek the influence of the bottom design on crack. It was concluded that the bottom cracks occurred because of inadequate material strength due to the insufficient stretching of PET, plus the coarse design of a petaloid bottom. The stretch ratio at the bottom during bottle blowing should be higher than the strain hardening point of PET to produce enhanced mechanical strength. The cracks in the bottom of the PET bottles occurred through crazing below the yield stress. The maximum principal stress was higher in the valleys of the petaloid bottom than in the rest bottom area, and the maximum principal stress had a strong effect on the cracks.

THERMAL POLYMERIZATION OF 2-HYDROXYETHYL METHACRYLATE WITH PHENYLSILANS (PHENYLSILANS와 2-HYDROXYETHYL METHACRYLATE의 열중합)

  • Sung, A Young
    • Journal of Korean Ophthalmic Optics Society
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    • v.5 no.2
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    • pp.87-90
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    • 2000
  • Poly(HEMA)s have been used as the optometric material for the preparation of soft contact lens. The bulk thermal polymerization of 2-hydroxyethyl methacrylate (HEMA) with various hydrosilanes such as $phSiH_3$, $phMeSiH_2$, and $ph2SiH_2$ were performed to produce poly(HEMA)s containing phenylsilyl end moeity. It was found for thermal polymerization that while the polymerization yield and polymer molcular weights decreased as the relative phenylsilane concentration increases, the TGA residue yields and the relative intensities of SiH IR stretching bands increased as the relative hydrosilane concentration increases over HEMA. The polymerization yield, molecular weight, and TGA residue for the thermal polymerization were higher than those for the photo polymerization. Thus, the hydrosilanes significantly influence on the polymerization as both chain-initiation and chain-transfer agents.

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Detection of Flaws in Ceramic Materials Using Non-Destructive Testing (비파괴 검사를 이용한 세라믹 재료의 결함 검출)

  • Kim, Kwang-Baek;Woo, Young-Woon
    • The Journal of the Korea institute of electronic communication sciences
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    • v.5 no.3
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    • pp.321-326
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    • 2010
  • A method that can decide the existence and the severeness of flaws in ceramic materials through the use of non-destructive testing by image processing techniques, is proposed in this paper. The edges of the acquired image are first extracted using Sobel mask and the regions of the image are clustered using another mask after that. Histogram stretching is applied to each of the regions to enhance the image region-wise and objects are extracted by an edge following algorithm. Morphological information is incorporated to remove noise and detect flawed regions. The proposed method can detect flaws in the acquired images and the experimental results also supports that.