• 제목/요약/키워드: Material Cost

검색결과 3,036건 처리시간 0.035초

Quality-Sustainable Way to Business Excellence

  • Kondo, Yoshio
    • International Journal of Quality Innovation
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    • 제3권2호
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    • pp.1-12
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    • 2002
  • Quality is distinguished from the other important management indicators, cost and profitability, by the features of its far longer history and of common concern to both manufacturer and customer. We may say from this that quality has a far more human aspect than either cost or profitability. We stress the importance of establishing “quality culture.” But we do not commonly use the terms of “cost culture” or “productivity culture.”In addition, we know from our experiences that improving quality by creative methods can lead to lower cost and higher productivity, although the converse is not necessarily true. In the Maslow's hierarchy of human needs, it is known that the character of human needs changes from extrinsic and material ones at lower levels to intrinsic and mental or spiritual ones at higher levels. We know from our experience that employee satisfaction is closely linked with quality, which is of more human nature and can further be deployed into the detailed elements of quality. The leaders and managers should positively display leadership and respond to the efforts of the subordinates. Without these managerial leadership and efforts, it is almost impossible to provide essential and true customer satisfaction. They are the indispensable elements for business excellence.

Optimizing Construction Alternatives for Scheduling Repetitive Units

  • Park, Sang-Min;Lee, Dong-Eun
    • 국제학술발표논문집
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    • The 6th International Conference on Construction Engineering and Project Management
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    • pp.158-160
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    • 2015
  • Efficient scheduling and resource management are the key factor to reduce construction project budget (e.g., labor cost, equipment cost, material cost, etc.). Resource-based line of balance (LOB) technique has been used to complement the limitations of existing time-driven scheduling techniques (e.g., critical-path method). Optimizing construction alternatives contributes to cost savings while honoring the project deadline. However, existing LOB scheduling is lack of identifying optimal resource combination. This study presents a method which identifies the optimal construction alternatives, hence achieving resource minimization in a repetitive construction by using genetic algorithm (GA). The method provides efficient planning tool that enhances the usability of the system.

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비목별 주요 항목을 활용한 도로 공사비지수 산정에 관한 연구 (The Research on Development of Road Cost Index Using Each Representative Item of Expenditure)

  • 천진용;우성권
    • 대한토목학회논문집
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    • 제26권1D호
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    • pp.105-113
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    • 2006
  • 건설공사비지수는 과거의 공사데이터를 바탕으로 신규공사의 공사비를 추정할 수 있을 뿐 아니라, 공사 수행 중 원가를 구성하는 비목의 가격이 상승 또는 하락할 경우 계약금액을 조정하는데도 활용된다. 국내의 경우 건설공사비지수는 주로 계약금액 조정을 위해 활용되고 있지만 계약금액 조정에 활용되는 지수의 경우 비목별 지수 산정시 건설원가의 변동을 적절하게 반영하지 못하는 문제점이 지적되어 왔다. 본 연구에서는 기존의 공사비지수 산정에 관한 선행 연구들을 비교 분석하고, 도로 건설공사 내역서의 분석을 통해 노무, 재료, 기계경비를 구성하는 주요 항목들을 중심으로 도로 건설공사비지수를 산정하는 방법론을 제안한다. 본 연구에서 제안하는 각 비목별 주요 항목의 투입 구성비를 활용한 지수산정 방법론의 적용을 통해서 건설원가의 변동을 적절히 반영하지 못한다는 기존의 문제점이 보완될 수 있을 것으로 기대된다.

Ni/Mo 합금분말(FLC-4608)의 소결경화 공정에서 유한요소법을 이용한 마르텐사이트 분율의 예측 (Prediction of Martensite Fraction in the Sintering Hardening Process of Ni/Mo Alloy Powder (FLC-4608) Using the Finite Element Method)

  • 박효욱;주수현;이언식;권기혁;김형섭
    • 한국분말재료학회지
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    • 제22권1호
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    • pp.10-14
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    • 2015
  • In recent years, industrial demands for superior mechanical properties of powder metallurgy steel components with low cost are rapidly growing. Sinter hardening that combines sintering and heat treatment in continuous one step is cost-effective. The cooling rate during the sinter hardening process dominates material microstructures, which finally determine the mechanical properties of the parts. This research establishes a numerical model of the relation between various cooling rates and microstructures in a sinter hardenable material. The evolution of a martensitic phase in the treated microstructure during end quench tests using various cooling media of water, oil, and air is predicted from the cooling rate, which is influenced by cooling conditions, using the finite element method simulations. The effects of the cooling condition on the microstructure of the sinter hardening material are found. The obtained limiting size of the sinter hardening part is helpful to design complicate shaped components.

협업 공정계획을 위한 생산흐름 분석 시뮬레이션 통합 (Production Flow Analysis Simulation Integration for Collaborative Process Planning)

  • 이주연;노상도
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2005년도 춘계학술대회 논문집
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    • pp.987-992
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    • 2005
  • Manufacturing companies should perform process planning and its evaluation concurrently with new product developments so that they can be highly competitive in the modern market. Process planners should make decisions in the manner of concurrent and collaborative engineering in order to reduce the manufacturing preparation time and cost when developing new products. Automated generation of analysis models from the integrated database, which contains process and material information, reduces time to prepare analyses and makes the models reliable. In this research, we developed a web-based system for concurrent and collaborative system for production flow analysis, using web, database, and simulation technology. An integrated database is designed to automatically generate analysis models from process and material plans without reworking the data. This system enables process planners to evaluate their decision fast and share their opinions with others easily. With this system, it is possible to save time and cost for assembly process and material planning, and reliability of process plans can be improved

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미세스탬핑 공정에서 블랭크 형상의 영향에 관한 연구 (A Study on the Effect of Blank Shape on the Miniature Stamping)

  • 심현보
    • 소성∙가공
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    • 제15권4호
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    • pp.304-310
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    • 2006
  • Due to a recent growth of the area of MEMS and a trend moving toward smaller scale, a micro manufacturing that is usually related with lithography is now emerging. Differently from traditional manufacturing processes, the micro or miniature manufacturing usually requires expensive sophisticated equipments and its characteristics are of high cost and of low productivity. However, a miniature stamping, which makes small sized product with a thin metal usually in the range of meso-scale, can be realized in a low cost and in a high productivity with relatively inexpensive equipments. For a successful development of miniature stamping, lots of obstacles, including material properties related with formability, have to be overcome. Since the thin metal shows distinctive characteristics, e.g., size effect and statistically scattered material properties, the formability of miniature stamping is not good in general and the possible shape with the miniature stamping is limited relatively simple shapes. Since the optimal blank improves formability and the improved formability can make up for problems of material properties, the possibility of success can be increased. This study is carried out to show the possibility of miniature stamping and to verify the effect of optimal blank for the miniature stamping.

질소 가스를 이용한 초미세 발포 고분자 재료의 무게변화 (Weight Change of Microcellular Plastics by Using nitrogen Gas)

  • 정대진;차성운;윤재동
    • 한국정밀공학회지
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    • 제17권9호
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    • pp.196-201
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    • 2000
  • There is a great demand for reducing the amount of material used in mass-produced plastics parts for material cost constitutes a large percentage of the total cost of a product up to 75% It may be noted that the price of plastics is directly related to the price of petroleum. Material reduction therefore decreases the amount of oil needed for the manufacture of plastics and thus help conserve this natural resource. Therefore microcellular foaming process(MCPs) was studied for solving this problems alternatively in 1980's at M. I. T. Until now in microcellular plastics processes carbon dioxide gas was mainly used for microcellular foaming Because carbon dioxide has more solubility than any other gases such as nitrogen gas or helium gas. The purpose of the this research is measurement of changing of the microcellular plastics' weight by using nitrogen gas in injection molding an comparing weight reduction of microcellular foamed plastics for using carbon dioxide gas with nitrogen gas.

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저가격 박막 실리콘 기판을 위한 단결정 실리콘 웨이퍼에 layer transfer 형성 연구 (Cost down thin film silicon substrate for layer transfer formation study)

  • 권재홍;김동섭;이수홍
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 2004년도 춘계학술대회 논문집 반도체 재료 센서 박막재료 전자세라믹스
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    • pp.85-88
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    • 2004
  • Mono-crystalline silicon(mono-Si) is both abundant in our environment and an excellent material for Si device applications. However, single crystalline silicon solar cell has been considered to be expensive for terrestrial applications. For that reason, the last few years have seen very rapid progress in the research and development activities of layer transfer(LT) processes. Thin film Si layers which can be detached from a reusable mono-Si wafers served as a substrate for epitaxial growth. The epitaxial films have a very high efficiency potential. LT technology is a promising approach to reduce fabrication cost with high efficiency at large scale since expensive Si substrate can be recycled. Low quality Si can be used as a substrate. Therefore, we propose one of the major technologies on fabricating thin film Si substrate using a LT. In this paper, we study the LT method using the electrochemical etching(ECE) and solid edge.

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Electrodeposition of Silicon from Fluorosilicic Acid Produced in Iraqi Phosphate Fertilizer Plant

  • Abbar, Ali H.;Kareem, Sameer H.;Alsaady, Fouad A.
    • Journal of Electrochemical Science and Technology
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    • 제2권3호
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    • pp.168-173
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    • 2011
  • The availability, low toxicity, and high degree of technological development make silicon the most likely material to be used in solar cells, the cost of solar cells depends entirely on cost of high purity silicon production. The present work was conducted to electrodeposite of silicon from $K_2SiF_6$, an inexpensive raw material prepared from fluorosilicic acid ($H_2SiF_6$) produced in Iraqi Fertilizer plants, and using inexpensive graphite material as cathode electrode. The preparation of potassium fluorosilicate was performed at ($60^{\circ}C$) in a three necks flask provided with a stirrer, while the electro deposition was performed at $750^{\circ}C$ in a three-electrodes configuration with melt containing in graphite pot. High purity potassium fluorosilicate (99.25%) was obtained at temperature ($60^{\circ}C$), molar ratio-KCl/$H_2SiF_6$(1.4) and agitation (600 rpm). Spongy compact deposits were obtained for silicon with purity not less than (99.97%) at cathode potential (-0.8 V vs. Pt), $K_2SiF_6$ concentration (14% mole percent) with grain size (130 ${\mu}m$) and level of impurities (Cu, Fe and Ni) less than (0.02%).

3D CAD에서 선박의 Cable 경로 가시화 구현 (Implementation of the route Visualize of Ship in 3D CAD)

  • 김현재;김봉기
    • 한국정보통신학회:학술대회논문집
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    • 한국정보통신학회 2016년도 춘계학술대회
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    • pp.259-261
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    • 2016
  • Cable은 모든 선박의 전기설비에 사용되는 전선으로써 Cable 없이는 선박의 운항이 힘들 정도로 중요한 비중을 차지하고 있다. 이러한 Cable들이 잘못 설치 될 경우 재작업에 따른 시간, 설치비용, 자재비 증가 등이 발생하는 문제점이 있다. 본 논문에서는 이러한 문제점을 설계단계에서 검증 하고자 텍스트 데이터로 존재 하는 Cable 경로를 3D CAD 상의 모델에 색상을 입혀 가독성을 높이고 정확한 경로 검증을 하기 위하여 Cable 경로 가시화를 구현하였다. 이를 통해 설계단계에서 정확한 경로 검증이 이루어져 설치 현장에 정확한 경로 정보가 전달됨에 따라 재작업 비율이 감소하여 작업시간 단축 및 자재비 절감 효과를 얻을 수 있다.

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