• Title/Summary/Keyword: Material Cost

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Structural Design and Cost Evaluation of Double Hull Bulk Carrier (이중선체 벌크화물선의 선체구조설계 및 경제성 검토)

  • Song, H.C.;Yum, J.S.;Kim, B.I.
    • Journal of Power System Engineering
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    • v.9 no.2
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    • pp.106-111
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    • 2005
  • After many casualties of conventional bulk carriers in recent years, a double hull bulk carrier was proposed to enhance the structural safety of a side shell and a transverse bulkhead. In this paper, two alternative structural designs of a double hull bulk carrier were carried out based on the Lloyd's rule. One has the double sided hull with longitudinal stiffeners and the other has that with a girder. The final structural design was examined in comparison with an existing single hull bulk carrier from the viewpoints of cargo hold capacity and the increases of weight and construction cost. Generally, the construction cost of a ship consists of the costs of material, labor and overhead cost. But, in this study, the relative construction cost concept was introduced to compare the economical validity more precisely. In this concept, fixed overhead cost is excluded in the assessment of construction cost, and only the variable overhead cost is added up to labor cost. As the result of this study, a double hull bulk carrier can be constructed within 1% increase of weight and construction cost.

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Presumption Method of Proper Labor Cost While Calculating Primary Cost of Defense Industrial Manufacturing Items (방산물자 원가계산시 적정 노무비 추정방안)

  • 한현진;추성호;서성철
    • Journal of the military operations research society of Korea
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    • v.28 no.2
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    • pp.85-94
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    • 2002
  • Calculation of proper expenses on acquisition and purchasing defense product is matter of survival and weighing the morality for both defense industry and the national facilities. With this reason, both parties have been a big job to estimate the resonable cost. The cost are composed of many subordinated parts such as material cost, labor cost, and so on. In the compositions of that cost, the most important part in between companies and the government throughout the whole calculating process is to define the proper labor cost. When both parties calculate imported articles or overhead expenses, they can easily calculate and confirm by documented evidences or related materials. In other hand, the labor cost, which can be seen as two absolutely different numbers and opinions can be created, depends on analyzer's point of view. These interpretation and judgment of data cannot avoid analyzer's intention. In accordance with the above matters, defining the reasonable labor cost will be the top priority in order to analyze the proper expenses. This study will provide a method of proper labor cost estimation before starting the actual manufacturing to calculate the rational labor cost.

A Study on the Economic Feasibility of Hybrid Bodyshell Made of Sandwich Composite Plate (샌드위치형 복합재 하이브리드 차체의 경제성 분석에 관한 연구)

  • Seo, Sung-Il;Kim, Jung-Seok;Cho, Se-Hyun
    • Journal of the Korean Society for Railway
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    • v.15 no.2
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    • pp.97-103
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    • 2012
  • Composite honeycomb sandwich plate is light and strong. It is easy to produce. It began to be applied to the bodyshell of rolling stock. Generally, weight saving amounts to 27%. However, the material cost of it is much higher than that of aluminum extrusion profile, which prevents popular use of it for bodyshell. In this paper, manufacturing processes of two light materials were compared to investigate cost impact. After cost breakdown was defined, economics of two materials was analyzed using the previous cost data. Easy production of composite bodyshell could compensate for higher material cost. Mass production of composite bodyshell can make the equipment cost lower for the composite bodyshell so that it may have strong competitiveness to the aluminum bodyshell. Operational energy saving due to weight reduction was also presented referring to the actual statistical data in a metro line.

The Analysis of the Management Efficiency and Impact Factors of Smart Greenhouse Business Entities - Focusing on the Business Entities of Strawberry Cultivation in Jeolla-do - (스마트온실 경영체의 경영 효율성 및 영향요인 분석 - 전라권 딸기 재배 경영체를 중심으로-)

  • Ha, Ji Young;Lee, Seung Hyun;Na, Myung Hwan;Kim, Deok Hyeon;Lee, Hye Lim;Lee, Yong Gyeon
    • Journal of Korean Society for Quality Management
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    • v.49 no.2
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    • pp.213-231
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    • 2021
  • Purpose: This study intends to provide decision-making information to improve efficiency by analyzing the management efficiency of smart greenhouse business entities and identifying factors that affect the efficiency based on input and output. Methods: The subjects of analysis were business entities for cultivating strawberries in smart greenhouses in Jeolla region (northern and southern Jeolla provinces), and the analysis focused on the management performance of the 2019-2020 crop period (year). Data Envelopment Analysis(DEA) was applied as an analysis method for efficiency analysis, Quantile Regression(QR) analysis was applied as a factor affecting the efficiency. Results: The reason for the efficiency gap between business entities was that there were many business entities that did not minimize the input cost at the current level of output, and the area where the variance among business entities was large was the fixed cost per 10a. In the results of the affecting factor analysis, it was found that the seed-seedlings cost, fertilizer cost, other material cost, and employment and labor cost had a negative (-) effect on the efficiency, and that the repair and maintenance cost had a positive (+) effect. Conclusion: Therefore, to achieve the efficiency of scale, it is necessary to reduce the input scale to an appropriate level. In the case of business entities with low efficiency by quartile, the seed-seedlings, fertilizer, and other material costs reduce expenditures, and repair maintenance costs can improve efficiency by increasing expenditures.

Similarity Searching System Development for Construction Material (건축 자재 유사도 검색 시스템 개발)

  • Choi, Byoung-Il;Lee, Eun-Ji;Ko, Yong-Ho;Han, Seung-Woo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2014.05a
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    • pp.32-33
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    • 2014
  • The appropriate selection of a construction material is important considering the effect on the total project cost and quality. However, the methodologies of the existing systems and databases to suggest search results have been analyzed to lack reliability. Therefore, this study suggests a material searching methodology that results in quantitative results using similarity.

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Evaluation of Construction RCB Exterior Wall Formwork according to Placing Height on Nuclear Power Plant

  • Song, Hyo-Min;Sohn, Young-Jin;Shin, Yoonseok
    • Journal of the Korea Institute of Building Construction
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    • v.15 no.6
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    • pp.653-660
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    • 2015
  • Technologies for reducing construction duration are key factors in nuclear power plant construction projects, as a reduction in construction duration at the construction phase leads to a reduction in construction cost and an increase in profits through the early operation of the nuclear power plant. To analyze the constructability of the height of single-layer placement of formwork for the Reactor Containment Building (RCB) exterior wall through lateral pressure according to the height of concrete placement, the deformation criteria for formwork, and a new form design, 'MIDAS GEN (hereinafter referred to as MIDAS)' is used in this study. The cost and workload of formwork are derived according to the unit of height of the RCB exterior wall. Based on the result, it was found that the higher the RCB exterior wall, the higher the material cost, and the less the construction duration and the less the total number of formwork layers. Based on this result, it is believed that the material cost and the construction duration can be appropriately determined according to the formwork height.

Development of optimum design curves for reinforced concrete beams based on the INBR9

  • Habibi, Alireza;Ghawami, Fouad;Shahidzadeh, Mohammad S.
    • Computers and Concrete
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    • v.18 no.5
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    • pp.983-998
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    • 2016
  • Structural optimization is one of the most important topics in structural engineering and has a wide range of applicability. Therefore, the main objective of the present study is to apply the Lagrange Multiplier Method (LMM) for minimum cost design of singly and doubly reinforced rectangular concrete beams. Concrete and steel material costs are used as objective cost function to be minimized in this study, and ultimate flexural strength of the beam is considered to be as the main constraint. The ultimate limit state method with partial material strength factors and equivalent concrete stress block is used to derive general relations for flexural strength of RC beam and empirical coefficients are taken from topic 9 of the Iranian National Building Regulation (INBR9). Optimum designs are obtained by using the LMM and are presented in closed form solutions. Graphical representation of solutions are presented and it is shown that proposed design curves can be used for minimum cost design of the beams without prior knowledge of optimization and without the need for iterative trials. The applicability of the proposed relations and curves are demonstrated through two real life examples of SRB and DRB design situations and it is shown that the minimum cost design is actually reached using proposed method.

Application of Hard Porous Pad in Metal CMP Process (금속 CMP 공정시 경질 다공성 패드의 적용)

  • 김상용;김남훈;김인표;장의구
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.16 no.5
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    • pp.385-389
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    • 2003
  • There are four main components of the CMP process: polishing pad, slurry, elastic supporter, and pad conditioner. The polishing pad is an essential component to the reproducibility of polishing uniformity in CMP process. However, the polishing pad in recently using metal CMP raised the several points of high cost caused by the increase of cycle time and the many usage of slurry. It is necessary to develop the novel polishing pad which would lead the cost reduction by the higher pad life-cycle, minimized cycle time and lower slurry usage. The characteristics of polishing pad were studied on the effects of different sets of the Polishing pad, which can be applied to metal chemical mechanical polishing process for global planarization of multilevel interconnection structure. The main purpose of this experiment is cost reduction by the increase of pad life-time, the decrease of cycle time and the lower usage of slurry through the specific hard porous structured pad design. It is confirmed that the novel polishing pad made the slurry usage decrease to 60% as well as the pad life-time increase twice with the 25% improvement of removal rate. The polishing time could be decreased and it also helped the cycle time to diminish. It can be expected that this results will help both the process throughput and the device yield to be improved.

Algorithm for Grade Adjust of Mixture Optimization Problem (혼합 최적화 문제의 성분 함량 조절 알고리즘)

  • Lee, Sang-Un
    • The Journal of the Institute of Internet, Broadcasting and Communication
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    • v.21 no.4
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    • pp.177-182
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    • 2021
  • Generally, the linear programming (LP) with O(n4) time complexity is applied to mixture optimization problem that can be produce the given ingredients grade product with minimum cost from mixture of various raw materials. This paper suggests heuristic algorithm with O(n log n) time complexity to obtain the solution of this problem. The proposed algorithm meets the content range of the components required by the alloy steel plate while obtaining the minimum raw material cost, decides the quantity of raw material that is satisfied with ingredients grade for ascending order of unit cost. Although the proposed algorithm applies simple decision technique with O(n log n) time complexity, it can be obtains same solution as or more than optimization technique of linear programing.

Optimal design of a wind turbine supporting system accounting for soil-structure interaction

  • Ali I. Karakas;Ayse T. Daloglua
    • Structural Engineering and Mechanics
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    • v.88 no.3
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    • pp.273-285
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    • 2023
  • This study examines how the interaction between soil and a wind turbine's supporting system affects the optimal design. The supporting system resting on an elastic soil foundation consists of a steel conical tower and a concrete circular raft foundation, and it is subjected to wind loads. The material cost of the supporting system is aimed to be minimized employing various metaheuristic optimization algorithms including teaching-learning based optimization (TLBO). To include the influence of the soil in the optimization process, modified Vlasov and Gazetas elastic soil models are integrated into the optimization algorithms using the application programing interface (API) feature of the structural analysis program providing two-way data flow. As far as the optimal designs are considered, the best minimum cost design is achieved for the TLBO algorithm, and the modified Vlasov model makes the design economical compared with the simple Gazetas and infinitely rigid soil models. Especially, the optimum design dimensions of the raft foundation extremely reduce when the Vlasov realistic soil reactions are included in the optimum analysis. Additionally, as the designated design wind speed is decreased, the beneficial impact of soil interaction on the optimum material cost diminishes.