• Title/Summary/Keyword: Material Cost

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Estimation of Welding Material Quantity for Shipbuilding at Early Design Stage based on Three-dimensional Geometric Information (3차원 선박형상정보를 활용한 설계초기단계 용접물량 산출)

  • Lee, Jeong-Hoon;Byun, Seok-Ho;Nam, Jong-Ho;Kang, Tae-Won
    • Journal of the Society of Naval Architects of Korea
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    • v.54 no.1
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    • pp.57-62
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    • 2017
  • These days, shipbuilding companies are making an effort to adopt the IT technology in order to improve the production efficiency. One such effort is to utilize a planning and scheduling system to predict the production cost in advance. In this system, assessing the welding material quantity is an important factor. Unfortunately, obtaining the welding material quantity in the early design stage is extremely difficult because the detailed production information, which is essential in deriving the cost associated with welding, is normally available at a later stage. This paper aims at developing a computerized program that produces an index to estimate the welding material quantity in the early design stage. By using only three-dimensional geometric information, the program analyzes the production process and estimates the welding material quantity at any design or production stage when no production information is available. The results can be used for the planning and scheduling system.

A Study of Trials on Material Integration Pool System for Logistics Rationalization - Basing on the Improvement a precedent about Logistics System of 'A' Enterprise - (물류혁신을 위한 자재통합공동물류 시행에 관한 연구(A사 물류시스템 개선사례를 중심으로))

  • Won, You-Jon;Kang, Kyung-Sik
    • Proceedings of the Safety Management and Science Conference
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    • 2006.11a
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    • pp.373-383
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    • 2006
  • Logistics is one of the most important factors to manage a stream of materials in economic environment. Establishing effective logistics system needs to consider some constraints which are fluctuation of materials volume, a long distance between makers and consumers, one way logistics and small quantity batch production. It is estimated that Unit Load System should be a powerful method to cope with those problems. It helps to realize the key issues which are Standardization and Logistics Pool System The Material Unification of Logistics System is able to participate in all kinds of industries including manufacturing, distribution and logistics. This system has some merits which are a long distance transportation cost down, product recovery, and treatment in the unbalance of demand and supply caused by unstable materials volume. Four strategies of Material Logistics Model are Packing Rationalization, Logistics Pool System, JIT System application and establishing effective infrastructure. The Material Unification Of Logistics System based on Unit Load System achieves efficiency of logistics and largely decreases moving cost.

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Novel Recycling Technology of Ultra-fine Fibrous Materials

  • Kim, Seong-Hun;Oh, Kyung-Wha;Lee, Shin-Kyung
    • Proceedings of the Polymer Society of Korea Conference
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    • 2006.10a
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    • pp.209-209
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    • 2006
  • Ultra-fine fibers are spun by expensive fiber spinning technology using special spinnerets. Ultra-fine fibrous materials have attracted considerable attentions because of their potential applications as high performance wiping cloths, water absorbent sound proofing materials and moisture transfer sporting good. However, production expense of ultra-fine fibers is 5 to 7 times higher than general textile materials. The objective of this research is to develop cost-effective recycling process to produce multi-functional ultra-fine fibrous material in terms of the development of garnetting and carding machines for ultra-fine fibrous material waste and scrap. The efficiency of sound absorption for the recycled polyester nonwoven increased with decreasing length and thickness of component fibers, which was attributed to the reduction of air permeability. It is expected that high value and cost-effective textile products are developed using ultra-fine fibrous wastes and that sound proofing material and oil absorbent f

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Effect of Talc on cell density in foam processing with CO2 (Talc 함유량이 초미세 발포 셀-밀도에 미치는 영향)

  • 이보형;차성운
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.1406-1409
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    • 2003
  • There is a great demand for reducing the amount of material used in mass-produced plastics parts, for material cost constitutes a large percentage of the total cost of 60%. It may be noted that the price of plastics is directly rotated to the price of petroleum. Material reduction therefore decreases the amount of oil needed for the manufacture of plastics and thus help conserve this natural resource. Therefore microcellular foaming process(MCPs) was studied for solving this problems alternatively in 1980's at M.I.T Until now in MCPs carbon dioxide gas was mainly used for microcellular foaming. Besides, Talc was used for reducing the price of plastics. Consequently, we must certificate using the Talc in MCPs according to contents of the Talc.

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The research of Economical Re-oder point Estimating Method for building construction on the Downtown Area (도심지 건설공사 건설 자재의 효율적 재주문시점 산정 방안에 관한 연구)

  • Yun, Jung-Suk;Kim, Geun-Hwan;Jo, Young-Sik;Kim, Chang-Duk
    • KIEAE Journal
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    • v.13 no.1
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    • pp.159-165
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    • 2013
  • Recently buildings are being constructed on the downtown area. In most building construction sites on the downtown area, the need for adequate material inventories are critical in order to avoid project delays and cost increases due to inappropriate deliveries of key materials. However immoderate material inventories cause increasing inventory cost. Therefore, we need a proper management material inventories. This research re-establishes the existing safety stock and analyzes relationship between safety stock and service level. It suggests an economical re-order point based on safety stock considering service level, various demand and delivery time.

A Study on VPT phosphor screen formed by screen printing and thermal transfer method (스크린 인쇄법 및 열전사법에 의한 VPT 형광막의 형성연구)

  • Cho M.J.;Nam S.Y.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2006.05a
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    • pp.593-594
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    • 2006
  • A novel thermal transfer method was developed to form the phosphor screen for VPT(Video Phone Tube). This method have advantages of simple process, clean environment, saving raw material and running-cost comparison of electrodeposition, spin coating of conventional methods. But now applying phosphor screen for thermal transfer method has been formed three layers (phosphor layer, ITO layer and thermal adhesive layer) on the PET film as substrate. This is complex process, run to waste of raw-material and require of high cost. Also ITO paste at present has been imported from Japan. To improve these problems, we have manufactured phosphor screen formed by two layers (phosphor layer and ITO layer). We have developed ITO paste that had both conductive and excellent thermal transfer abilities, made it of domestic raw-material.

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Effects of W CMP Process on PAD Characterization (패드 특성이 W CMP 공정에 미치는 영향)

  • Kim, Sang-Yong;Seo, Yong-Jin;Chung, Hun-Sang;Kim, Chang-Il;Chang, Eui-Goo
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2002.11a
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    • pp.178-181
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    • 2002
  • We studied the characteristics of polishing pad, which can apply W CMP process for global planarization of multilevel interconnection structure. Also we investigated the effects of different sets of polishing pad. The purpose of this experiment is the cost reduction by the increase of pad life time and decrease of cycle time and slurry usage with new pad. Especially we studied the effect of polishing pad for CMP process by this experiment of polishing pad that is consumables material during CMP process. We expecting the increase of process throughput and improvement of device manufacturing yield because we can choose optimum polishing pad through this result.

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A Study on the field application analysis for high adhesive spray type of degenerated and rubberized asphalt membrane material (스프레이식 고점착 변성 고무 아스팔트 도막 방수재의 재료 및 공법에 관한 실험적 연구)

  • Oh, Sang-Keun;Song, Je-Young;Kim, Jin-Seong;Lee, Nam-Kyoo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2006.11a
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    • pp.61-65
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    • 2006
  • Urethane, epoxy, acrylic have common property to adhere on the concrete dried surface in the waterproofing materials at present. In the wet condition, however, the materials such as urethane, epoxy, acrylic need a long hardening time and it become a reason of water leakage as the materials breaking down. it is one of the problem to adhere to the substrate. Therefore, in this thesis, I focused to assure the structural safety and durability and quality for waterproofing and safe of construction cost by cut down the cost of labor and reduce the term of works as searching the application of field condition for hish adhesive spray type of degenerated and rubberized asphalt membrane material.

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공리적 설계를 이용한 초미세 발포 공정 설계

  • Jeong, Dae-Jin;Cha, Sung-Woon;Yoon, Jae-Dong
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.1
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    • pp.195-200
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    • 2001
  • There is a great demand for reducing the amount of material used in mass-produced plastics parts, for material cost constitutes up to 75% of the total production cost. Plastics do not easily decay which causes environmental problem. Furthermore, material reduction therefore decreases the amount of oil needed for the manufacture of plastics and thus help conserve this natural resource. Therefore, microcellular foamed plastics(MCPs) was developed at MIT to solve these problem alternation 1980's. Until now, however, microcellular foaming process not designed systematically because the key factors governing the process were not clear. The goal of this research is to obtain the optimal design of the microcellular plastics by using axiomatic approach.

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On-site Inventory Management Plan for Construction Materials Considering Activity Float Time and Size of a Stock Yard (공정별 여유시간과 야적장 규모를 고려한 건설자재의 현장 재고관리 방안 연구)

  • Kim, Yong Hwan;Yoon, Hyeong Seok;Lee, Jae Hee;Kang, Leen Seok
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.43 no.1
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    • pp.79-89
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    • 2023
  • The inventory of many materials requires a large storage space, and the longer the storage period, the higher the potential maintenance cost. When materials are stored on a construction site, there are also concerns about safety due to the reduction of room for movement and working. On the other hand, construction sites that do not store materials have insufficient inventory, making it difficult to respond to demands such as sudden design changes. Ordering materials is then subject to delays and extra costs. Although securing an appropriate amount of inventory is important, in many cases, material management on a construction site depends on the experience of the site manager, so a reasonable material inventory management plan that reflects the construction conditions of a site is required. This study proposes an economical material management method by reflecting variables such as the status of the preceding and following activities, site size, material delivery cost, timing of an order, and quantity of orders. To this end, we set the appropriate inventory amount while adjusting related activities in the activity network, using float time for each activity, the size of the yard, and the order quantity as the main variables, and applied a genetic algorithm to this process to suggest the optimal order timing and order quantity. The material delivery cost derived from the results is set as a fitness index and the efficiency of inventory management was verified through a case application.