• 한국정밀공학회지
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• 제25권5호
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• pp.69-76
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• 2008

Inner diameter of bearing race is automatically measured by complete inspection system after grinding process. Contact type three points supporting method is widely applied to automatic inner diameter measurement because of its excellent stability. However, the geometric consideration regarding three points supporting method is not sufficient. In this study, the error equation from geometric error analysis of three points supporting method is found. The effect of factors in the error equation is also investigated. The error equation is linear for difference of diameter in sample and master on range of tolerance. An error becomes more and more larger, when the distance of two supporting balls or the diameter of supporting ball are increased. In the result, some considerations are proposed for measurement of inner diameter by the three points supporting method.

• 디지털콘텐츠학회 논문지
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• 제5권1호
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• pp.22-27
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• 2004

밀폐 및 차폐 공간을 갖는 핫셀에서 사용후핵연료와 같은 고방사선 물질을 취급하고 있으며, 핵주기시설에서 마스터-슬레이브 매니퓰레이터는 원격취급장비로서 널리 사용되고 있다. 본 연구에서는 차세대관리공정의 디지털 목업을 구축하고 원격유지보수를 위한 매니퓰레이터의 작업영역 및 작업분석을 수행하였다. 실제 환경과 동일한 가상 작업환경을 갖는 디지털 목업은 3차원 그래픽으로 모델링된 공정장치 및 원격 취급장비들로 구성된다. 모델링된 매니퓰레이터는 기구학 및 동작범위에 대한 속성을 부여되고 외부 입력장치는 space ball을 사용하여 매니퓰레이터의 동작을 구현하였다. 또한 Tele-operation 인터페이스를 사용하여 6축 외부 입력장치와 연계한 시스템을 개발하였으며 외부 입력에 따른 매니퓰레이터의 동작에 대한 동기는 만족할 만한 응답을 보였다. 이는 가상환경에서 작업자 교육을 위한 시스템 개발에 유용할 것이다.

• 한국정밀공학회지
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• 제29권8호
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• pp.845-852
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• 2012

The diaphragm-type stylus probe was developed for ultra-precision on-machine measurement (OMM) application. This probe is equipped with two diaphragms which are parallel and one capacitive sensor is used for detecting the vertical motion of end tip in the stylus when it is contacted to the optical freeform surface. For better performance of proposed probes, several design parameters such as axial stiffness and the lateral deformations were investigated with finite element analysis techniques. To verify the feasibility, the profiles of the master sphere ball were measured on the ultra-precision milling machine. The measurement results show that the proposed probe can calculate the radius of the circle within the accuracy of 0.1 ${\mu}m$ for the ultraprecision optical surface.

• 한국안전학회지
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• 제30권6호
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• pp.7-11
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• 2015

The present study investigates the impact shear strength of thermal aged Sn-3Ag-0.5Cu lead-free solder joints at impact speeds ranging from 0.5 m/s to 2.5 m/s. The specimens were thermal aged for 24, 100, 250 and 1000 hours at $100^{\circ}C$. The experimental results demonstrate that the shear strength of the solder joint decreases with an increase in the load speed and aging time. The shear strength of the solder joint aged averagely decreased by 43% with an increase in the strain rate. For the as-reflowed specimens, the mode II stress intensity factor ($K_{II}$) of interfacial IMC between Sn-3.0Ag-0.5Cu and a copper substrate also was found to decrease from $1.63MPa.m^{0.5}$ to $0.97MPa.m^{0.5}$ in the speed range tested here. The degradations in the shear strength and fracture toughness of the aged solder joints are mainly caused by the growth of IMC layers at the solder/substrate interface.

• 한국분말재료학회지
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• 제14권3호
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• pp.202-207
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• 2007

Novel polymer mold process for fabrication of microcomponents using metal nanopowders was developed and experimentally optimized. Polymer mold for forming green components was produced by using a hard master mold and polydimethylsiloxane (PDMS). In the preparation of metallic powder premix for the green components without any defect, 90 wt.% 17-4PH statinless steel nanopowders and 10 wt.% organic binder were mixed by a ball milling process. The green components with very clear gear shape were formed by filling the powder premix into the PDMS soft mold in surrounding at about $100^{\circ}C$. Cold isostatic pressing (CIP) was very potent process to decrease a porosity in the sintered microcomponent. The microgear fabricated by the improved process showed a good dimension tolerance of about 1.2%.

• 한국생산제조학회지
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• 제19권4호
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• pp.427-433
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• 2010

With recent increased demand for reverse engineering in dental machining, the 3D laser scanner is widely used for inspection of artificial pontic. In order to overcome the optical drawback of laser scanner, such as irregular scatter, direction of beam, and the influence of surface integrity, it is developed in this study a new 3D measuring system for artificial pontic using spherical coordinate system mechanism by point laser sensor, which keeps the direction of beam normal to surface consistently. The comprehensive integrated system is established to evaluate the improvement of accuracy with data acquisition system. The experimental results for measuring a master ball and pontic models shows the excellent form accuracy and repeatability compared with conventional apparatus. Also, these results shows the possibility to apply this system for the measuring purpose within 0.05mm accuracy of pontic at the sharp edge or margin contour, which was difficult to measure at the conventional systems.

• 대한기계학회논문집A
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• 제21권6호
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• pp.918-924
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• 1997

A method for measuring the accuracy of rotating objects was studied. Rotating axis errors are significant; such as the spindle error of a manufacturing machine which results in the surface roughness of machined work pieces. Three capacitance type displacement sensors were used to measure the rotating master ball position. The sensors were mounted to the three orthogonal points on the spindle axis. The measurement data were analyzed and shown for rotating spindle accuracy, not only for average roundness error but also for spindle volumetric positional error during the revolutions. This method is simple and economical for industrial field use with regular inspection of rotating machines using portable equipment. Measuring and analyzing time using this method takes only a couple of hours. This method can also measure microscopic amplitude and 3-dimensional direction of vibrating objects.

• 대한기계학회논문집
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• 제14권1호
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• pp.259-266
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• 1990

본 연구에서는 지금까지 개발된 각종 소형 푸루버의 작동원리 및 장단점을 분 석 비교한 결과에 따라 이중 실린더형의 소형 푸루버를 직접 설계 제작하고, 개발된 소형 푸루버를 사용하여 펄스 주기 변동특성이 각각 다른 유량계를 대상으로 펄스보간 오차 시험을 실시하였다. 실험결과는 통계적 방법을 도입하여 분석함으로써 유량계 각각에 대하여 기대 검증 정확도 수준을 선정하였다. 또 기대검증 정확도가 좋지 않 게 예상되는 유량계에 대해서는 검증 정확도 향상 방안을 제시하였다.

• 대한치과보철학회지
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• 제35권2호
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• pp.417-430
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• 1997

The purpose of this study was to compare the fracture resistance of copy-milled and conventional In-Ceram crown. Four groups of ten uniform sized all-ceramic crowns were fabricated. In-Ceram Spinell and In-Ceram Alumina crowns were fabricated as control group, Celay In-Ceram Spinell and Celay In-Ceram Alumina crowns were fabricated as test group. All specimen were cemented on stainless steel master die with resin cement, and stored in $37^{\circ}C$ water for 1 day prior to loading in Instron testing machine. Using a steel ball at a crosshead surfed of 0.5mm/min, the crowns were loaded at $30^{\circ}C$ angle until catastrophic failure occurred. The results obtained were as follows : 1. With the value of $984.8N{\pm}103.67N$, the strength of Celay In-Ceram Alumina crowns had a significantly higher fracture strength than conventional In-Ceram Alumina crowns ($876.2N{\pm}92.20N$) (P<0.05) 2. The fracture strength of Celay In-Ceram Spinell crowns($706.3{\pm}70.59N$) was greater than that of conventional In-Ceram Spinell crowns($687.4{\pm}90.26N$), but there was no significant difference(P>0.05). 3. The In-Ceram Alumina crowns had a significantly higher fracture strength than In-Ceram Spinell crowns in both methods(P<0.05). 4. Ther order of fracture strength was as followed : Celay In-Ceram Alumina, In-Ceram Alumina, Celay In-Ceram Spinell and In-Ceram Spinell crowns