• Proceedings of the KSME Conference
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• 2000.11a
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• pp.778-782
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• 2000

Deep drawing and ironing are the major process used today in manufacturing of battery case used in cellular phone and IMT-2000 from aluminum. The same technology is utilized in manufacturing of steel or aluminum rectangular cans for components of medical instrument, portable PC, walkman and so on. Most of these processes require multi-stage ironing following the deep drawing and redrawing processes. The practical aspects of this technology are well known and gained through extensive experiment and production know-how. However, the fundamental aspects of theses processes are relatively less known. Thus, it is expected that process simulations using FEM techniques would provide additional detailed information that could be utilized to improve the process condition. This paper illustrates the application of process modeling to deep drawing and redrawing operations with the cellular phone and IMT-2000. A commercially avaliable finite element code LS-DYNA3D was used to simulate deep drawing and redrawing operations.

• Journal of the Korean Society for Precision Engineering
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• v.15 no.11
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• pp.46-57
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• 1998

Even though there are some studies on the deep drawing process and process planning, little study has been done on the methodology of process planning of secondary operations of deep drawing such as 'piercins'. In this paper, first, we systematized the methodology of the process planning of secondary operations on axisymmetric cup. Second we described the development of the expert system for their CAPP For these studies, we extracted the knowledge of their process planning from experts and analysed and systemized them. To develop the expert system, rule-based reasoning paradigm is used. The shape information of manufacturing features of secondary operations are manually input to the system through SUI. The process planning results are automatically connected to AutoCAD. We believe that the systematized process knowledge and the development of the expert system for its CAPP could give lots of aids to the associated field.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2005.10a
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• pp.334-337
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• 2005

The objective of this research works is to propose a rapid development methodology of small size deep drawing tools for electronic parts utilizing the technology combination of CAE and RP/RT. The technology is applied to the development of deep drawing tools with a drain shape. The final surface of tools is obtained from the evaluation of the formability using the CAE. In order to manufacture the physical prototype of tools fer try-out terming, several fabrication experiments are carried out for three types of rapid tool manufacturing technology. Through the fabrication experiments, the acceptable rapid manufacturing technologies of deep drawing tools with a small size have been proposed.

• Journal of the Korea Institute of Building Construction
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• v.8 no.2
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• pp.71-79
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• 2008

The rebar work is very related to the safety and durability of the building. Recently, the rebar work is produced some serious problems due to the lack of skillful crafts-man and the rising cost of rebar materials. Many papers have dealt with the rebar work of the manufacturing system in plants with a view to improvement those problems. But, the research on the rebar work of the manufacturing system in field is in a insignificant condition. This study presents the following improvement schemes as a result. First, the education strengthening for evaluation on practical affairs, second, the reinforcement of drawing & management in shop drawing and finally the simplification of apartment rebar work in slab. Also, this paper aims at advancing apartment rebar work by the actual condition survey in slab work. The further research will be needed about the whole structure parts such as foundation, wall, girder and rebar truss-deck plate as one of the improvement methods.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2006.05a
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• pp.637-638
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• 2006

V-belt pulleys play a key role in driving cooling pump, oil pump, air-conditioner and so on by using an engine power. Precision deep drawing is one of the main processes for manufacturing the pulleys. Operation variables of the deep drawing equipment, called the setup parameter, must be re-determined whenever the specifications of pulley to be produced are changed. The defect rates during a setup of equipment and the working hours needed for the setup are almost dependent on workers' know-how. This study designs the program for easily determining setup conditions in pulley manufacturing process.

• Journal of Korean Society of Industrial and Systems Engineering
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• v.22 no.50
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• pp.195-207
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• 1999

Classification and Coding(C&C) systems as a core of design information management have been accomplished by many studies in terms of design and manufacturing attribute based on Group Technology. Those are very difficult to apply in make-to-order(MTO) manufacturing because the environment of MTO has various characteristics of product, many licensors, engineering change, insufficiency of integrated management system for codes and so on. This paper presents a suitable C&C system to MTO manufacturing which consider management level and drawing. The steps of developing the C&C system are as follows: 1) analysis of existing coding system and drawing type; 2) design of C&C system; 3) practice of designed coding system to a field.

• Proceedings of the Korean Society of Machine Tool Engineers Conference
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• 2005.05a
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• pp.383-388
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• 2005

In this paper Research development about a micro metal forming manufacturing system has been developed. A micro forming system has been achieved in Japan and it's developed micro press is limited to single forming process. To coincide with the purpose to be more practical, research and development is necessary about the press which the multi forming process is possible. We set the development of the equipment including micro deep drawing, micro punching and micro restriking process to the goal. To achieve this goal, Research about micro forming process to be related to multi process forming must be preceded first. Material selection and analysis about micro forming process are accomplished in this paper. And the basis research to make actual system is accomplished.

• Transactions of the Korean Society of Machine Tool Engineers
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• v.17 no.2
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• pp.77-82
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• 2008

Rubbing-roller is used for manufacturing liquid crystal display, and static displacement of the rubbing-roller becomes bigger as length of the rubbing roller made of aluminum is getting longer. Therefore, material of the rubbing-roller is changed from aluminum to CFRP(Carbon Fiber Reinforced plastic). Recently thermal spraying is applied to manufacturing process of long rubbing-roller. The thermal spraying has disadvantages such as increment of manufacturing time and fraction defective caused by density of stainless steel particle. In this study, fitting process by drawing was suggested and FEM analysis with Tsai-Wu failure theory and fitting experiments are carried out to find adequate shrink allowance. The suggested shrink allowance gives proper adhesive force, and CFRP failure is not occurred. Furthermore, the fitting process is applied to long rubbing-roller and availability of the fitting process is studied by measurement of roundness, straightness and shear strength.

• Journal of Welding and Joining
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• v.34 no.4
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• pp.9-16
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• 2016

Metal parts are produced by conventional methods such as casting, forging and cutting, extrusion, etc. However, nowadays, with additive manufacturing (AM), it is possible to directly commercialize by means of stacking of equipment to the 3D drawing and use of high precision tools such as laser source. Thus, drawing of materials is an important aspect in delivering good products. AM deals with production of lighter aircraft parts and few more three-dimensional molds, it wish to manufacture special medical parts and want to steadily expand the new market area. The cost of related equipment and materials are still expensive and difficult to obtain on a mass production. However, the ability to make changes and lead the innovation in the paradigm of traditional manufacturing process is still effective. In this paper, we introduce metal AM and the principles of the related devices, metal powder production process, and their application.

• Transactions of the Korean Society of Machine Tool Engineers
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• v.11 no.4
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• pp.82-88
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• 2002

Copper bus-bar is made by drawing process and used in many part of industry. Ohen design drawing die for copper bus-bar, design factor is focused on the deformation of die-land by drawing force and shrink fit. In this paper it is analyzed to determine shrink fit value by shrink fit analysis program which is used with APDL/UIDL language in a commercial FEM package, ANSYS. The shrink fit analysis has been developed that enables optimal desist of the dies taking into account the elastic deflections. Elastic deflection is generated in shrink fitting the die inserts and that caused by the stresses generated using DEFORM software for drawing process analysis. This data can be processed as load input data fir a finite element die-stress analysis. Process simulation and stress analysis are thus combined during the drawing die design. The stress analysis of the dies is used to determine optimized dimension of die-land.