• Title/Summary/Keyword: Maintenance monitoring

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A Study on Maintenance of Deteriorated Bridge By Long-Term Displacement Monitoring (장기처짐계측에 의한 노후교량의 유지관리에 관한 연구)

  • Kyung, Kab Soo;Lee, Young Il;Lee, Hee Hyun;Park, Yong Jin
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.2 no.3
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    • pp.194-204
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    • 1998
  • This study was performed to suggest the proper maintenance method for the deteriorated gerber type PC box girder bridge by using the long term displacement monitoring data. For this study, the monitoring system which can measure the long term displacement and the concrete surface temperature was designed and operated. From the measurement and structural analysis results, the cause of the permanent deformation which the bridge has already was estimated, and based on this result, the allowable permanent displacement value at the hinge was suggested. From this study, it was known that the long term monitoring system can be applied to the active maintenance of the deteriorated bridge and the suggested allowable permanent displacement could be used for the maintenance of the bridge.

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Structural monitoring of movable bridge mechanical components for maintenance decision-making

  • Gul, Mustafa;Dumlupinar, Taha;Hattori, Hiroshi;Catbas, Necati
    • Structural Monitoring and Maintenance
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    • v.1 no.3
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    • pp.249-271
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    • 2014
  • This paper presents a unique study of Structural Health Monitoring (SHM) for the maintenance decision making about a real life movable bridge. The mechanical components of movable bridges are maintained on a scheduled basis. However, it is desired to have a condition-based maintenance by taking advantage of SHM. The main objective is to track the operation of a gearbox and a rack-pinion/open gear assembly, which are critical parts of bascule type movable bridges. Maintenance needs that may lead to major damage to these components needs to be identified and diagnosed timely since an early detection of faults may help avoid unexpected bridge closures or costly repairs. The fault prediction of the gearbox and rack-pinion/open gear is carried out using two types of Artificial Neural Networks (ANNs): 1) Multi-Layer Perceptron Neural Networks (MLP-NNs) and 2) Fuzzy Neural Networks (FNNs). Monitoring data is collected during regular opening and closing of the bridge as well as during artificially induced reversible damage conditions. Several statistical parameters are extracted from the time-domain vibration signals as characteristic features to be fed to the ANNs for constructing the MLP-NNs and FNNs independently. The required training and testing sets are obtained by processing the acceleration data for both damaged and undamaged condition of the aforementioned mechanical components. The performances of the developed ANNs are first evaluated using unseen test sets. Second, the selected networks are used for long-term condition evaluation of the rack-pinion/open gear of the movable bridge. It is shown that the vibration monitoring data with selected statistical parameters and particular network architectures give successful results to predict the undamaged and damaged condition of the bridge. It is also observed that the MLP-NNs performed better than the FNNs in the presented case. The successful results indicate that ANNs are promising tools for maintenance monitoring of movable bridge components and it is also shown that the ANN results can be employed in simple approach for day-to-day operation and maintenance of movable bridges.

Predictive Maintenance System using Condition Monitoring System of Hydro-turbine Generator (수차발전기 상태진단시스템을 이용한 예지보전체계)

  • Kim, Eung-Tae;Ko, Sung-Ho;Kim, Hyun;Jeong, Yong-Chae;Choi, Seong-Pil
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2007.05a
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    • pp.453-456
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    • 2007
  • The purpose of this study is to explain the importance of Vibration Monitoring Device by introducing an example of Predictive Maintenance System using Condition Monitoring System of Hydro-turbine generator. Confirming vibration of generation equipment is commissioning procedure during equipment completion for checking guaranteed items. Data from Generator output range are used to determine output band to continue the performance of equipment. The Vibration Monitoring System is not absolute method of maintenance, but if it is used well with expert, it will be visible, data-analyzed, scientific maintenance more than others. And also, Condition Monitoring System is very important for remote controlled small hydro-power plant although most of it is installed in Large hydro-power plant.

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Predictive Maintenance System using Condition Monitoring System of Hydro-turbine Generator (수차발전기 상태진단시스템을 이용한 예지보전체계)

  • Kim, Eung-Tae;Ko, Sung-Ho;Kim, Hyun;Jeong, Yong-Chae;Choi, Seong-Pil
    • 유체기계공업학회:학술대회논문집
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    • 2006.08a
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    • pp.57-60
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    • 2006
  • The purpose of this study is to explain the importance of Vibration Monitoring Device by introducing an example of Predictive Maintenance System using Condition Monitoring System of Hydro-turbine generator. Confirming vibration of generation equipment is commissioning procedure during equipment completion for checking guaranteed items. Data from Generator output range are used to determine output band to continue the performance of equipment. The Vibration Monitoring System is not absolute method of maintenance, but if it is used well with expert, it will be visible, data-analyzed, scientific maintenance more than others. And also, Condition Monitoring System is very important for remote controlled small hydro-power plant although most of it is installed in Large hydro-power plant.

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Report on Predictive Maintenance System using Condition Monitoring System of Hydro-turbine Generator (수차발전기 상태진단시스템을 이용한 예지보전체계 사례)

  • Ko, Sung-Ho;Jeong, Yong-Chae;Choi, Seong-Pil;Kwack, Young-Kyun;Han, Seung-Yeul
    • The KSFM Journal of Fluid Machinery
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    • v.13 no.1
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    • pp.29-34
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    • 2010
  • The purpose of this study is to explain the importance of Vibration Monitoring Device by introducing an example of Predictive Maintenance System using Condition Monitoring System of Hydro-turbine generator. Confirming vibration of generation equipment is commissioning procedure during equipment completion for checking guaranteed items. Data from Generator output range are used to determine output band to continue the performance of equipment. The Vibration Monitoring System is not absolute method of maintenance, but if it is used well with expert, it will be visible, data-analyzed, scientific maintenance more than others. And also, Condition Monitoring System is very important for remote controlled small hydro-power plant although most of it is installed in Large hydro-power plant.

A study on establishment of measurement and analysis frequency of maintenance monitoring in tunnel (터널 유지관리계측의 측정 및 분석주기 설정 연구)

  • Woo, Jong-Tae;Lee, Kang-Il
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.14 no.2
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    • pp.117-129
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    • 2012
  • In this study, research was performed to establish the measurement and frequency of analysis for maintenance monitoring by investigation of tunnel maintenance monitoring system in the tunnel which was installed in the Seoul metro line 5, 7 and 8, using that the domestic and foreign application case, results of analyzed maintenance monitoring in the domestic tunnel and legal safety management standard of the facility. The results of the monitoring management about analysis frequency to the present are considered that the problem about measuring frequency does not occur. According to the analysis results of the maintenance monitoring which are located on the 5, 6th subway line, they are analyzed that the stress of concrete lining and reinforced bar are converged gradually after 45 months. Therefore Monitoring of measurement and analysis frequency is conduct more often within about 4 years after the measuring instrument installation. Four years later, slowing the frequency of measurement is considered reasonable.

APPLICATION OF MONITORING, DIAGNOSIS, AND PROGNOSIS IN THERMAL PERFORMANCE ANALYSIS FOR NUCLEAR POWER PLANTS

  • Kim, Hyeonmin;Na, Man Gyun;Heo, Gyunyoung
    • Nuclear Engineering and Technology
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    • v.46 no.6
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    • pp.737-752
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    • 2014
  • As condition-based maintenance (CBM) has risen as a new trend, there has been an active movement to apply information technology for effective implementation of CBM in power plants. This motivation is widespread in operations and maintenance, including monitoring, diagnosis, prognosis, and decision-making on asset management. Thermal efficiency analysis in nuclear power plants (NPPs) is a longstanding concern being updated with new methodologies in an advanced IT environment. It is also a prominent way to differentiate competitiveness in terms of operations and maintenance costs. Although thermal performance tests implemented using industrial codes and standards can provide officially trustworthy results, they are essentially resource-consuming and maybe even a hind-sighted technique rather than a foresighted one, considering their periodicity. Therefore, if more accurate performance monitoring can be achieved using advanced data analysis techniques, we can expect more optimized operations and maintenance. This paper proposes a framework and describes associated methodologies for in-situ thermal performance analysis, which differs from conventional performance monitoring. The methodologies are effective for monitoring, diagnosis, and prognosis in pursuit of CBM. Our enabling techniques cover the intelligent removal of random and systematic errors, deviation detection between a best condition and a currently measured condition, degradation diagnosis using a structured knowledge base, and prognosis for decision-making about maintenance tasks. We also discuss how our new methods can be incorporated with existing performance tests. We provide guidance and directions for developers and end-users interested in in-situ thermal performance management, particularly in NPPs with large steam turbines.

Predictive Maintenance Plan based on Vibration Monitoring of Nuclear Power Plants using Industry 4.0 (4차 산업기술을 활용한 원전설비 진동감시기반 예측정비 방안)

  • Do-young Ko
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.19 no.1
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    • pp.6-10
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    • 2023
  • Only about 10% of selected equipment in nuclear power plants are monitored by wiring to address failures or problems caused by vibration. The purpose is primarily for preventive maintenance, not for predictive maintenance. This paper shows that vibration monitoring and diagnosis using Industrial 4.0 enables the complete predictive maintenance for all vibrating equipments in nuclear power plants with the convergence of internet of things; wireless technology, big data through periodic collection and artificial intelligence. Predictive maintenance using wireless technology is possible in all areas of nuclear power plants and in all systems, but it should satisfy regulatory guides on electromagnetic interference and cyber security.

A Design of Condition Monitoring System for Predictive Maintenance

  • Jeong, Hai-Sung;Kim, Heung H.;Sang K. Yun;Elsayed A. Elsayed
    • International Journal of Reliability and Applications
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    • v.2 no.1
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    • pp.57-71
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    • 2001
  • Global competition to increase production output and to improve quality is spurring manufacturing companies to use condition monitoring and fault diagnostic systems for predictive maintenance. As monitoring, testing, and measuring techniques develop, predictive control of components and complete systems have become more practical and affordable. In this article, we will consider the computer based data acquisition system for condition monitoring and the condition parameter analysis techniques for fault detection and diagnostics in the machinery and briefly discuss reliability prediction and the limit value determination in condition monitoring.

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Recent Trend on Condition Monitoring Technology of Insulating Machine in Metro (도시철도 절연기기 모니터링 기술 현황)

  • Park, Young;Jung, Ho-Sung
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2008.11a
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    • pp.380-381
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    • 2008
  • This paper consider the condition monitoring technology of electrical machine in metro substation need for efficient and effective management and diagnosis. Developing management system using condition monitoring system is very competitive field, and still to a great extent seen as an unnecessary cost. There are several approaches to maintenance management in urban transit such as reliability-centered maintenance, availability-target maintenance and preventive maintenance to advanced approaches involving condition monitoring techniques. In this paper we give a brief introduction to condition-based management and diagnosis in metro substation and which management system satisfying various demanding in railway.

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