• 제목/요약/키워드: Maintenance equipment

검색결과 1,087건 처리시간 0.026초

터빈설비의 정비이력을 이용한 고장확률 예측 및 정비주기 설정에의 응용 (Determination of Maintenance Period and Failure Probability for Turbine Using Maintenance Record)

  • 송기욱;구재량;최우성
    • 대한기계학회논문집A
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    • 제34권9호
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    • pp.1325-1330
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    • 2010
  • 터빈설비 각 중요부품의 고장은 발전정지라는 큰 파급효과를 유발하며, 예기치 못한 고장으로 설비의 이용률이 감소하게 되면 막대한 경제적 손실이 발생한다. 현재 발전설비는 제작사에서 제시한 정비주기를 기준으로 보수적인 예방정비를 실시하고 있으나, 급변하는 경영환경에서 경쟁력을 유지하기 위해서는 신뢰도를 유지하면서 정비비용을 절감하는 신뢰도 기반 정비방법을 도입 해야 할 필요가 있다. 신뢰성 있는 정비주기를 선정하기 위해서는 설비의 고장이력에 대한 면밀한 분석을 통하여 고장확률을 예측해야 한다. 본 논문은 발전설비 중 터빈 각 부품들의 고장이력을 데이터베이스로 만들고, Weibull 함수를 이용하여 최적의 정비시점을 예측하며, 정비주기를 결정하는 방법에 대하여 연구하였다.

전동차 유지보수 정보화시스템을 위한 BOM체계 구축에 대한 연구 (A Study of BOM Structure for EMU Maintenance Information System)

  • 안태기;이호용;박기준;김길동
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 2003년도 학술회의 논문집 정보 및 제어부문 B
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    • pp.408-410
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    • 2003
  • There are many types of BOM in the industrial world. Types of BOM include EBOM, MBOM, As-Built BOM, As-Designed BOM, Generic BOM, Customized BOM, etc. We should define an adequate BOM for a given need or application. In this paper, we proposed BOM structure for EMU Maintenance Information System. The proposed BOM structure is composed of Location BOM, Equipment BOM, and Maintenance BOM. Location BOM is functional structure for someone to achieve specific works. Equipment BOM is a bill of an independent object to be repaired, and maintained. Maintenance BOM includes all parts to compose Equipment BOM. The BOM structure will be applied to configure sales orders, explode aggregate forecasts, and calculate standard cost.

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시변 고장률을 이용한 배전계통 유지보수 우선순위 결정 (Deciding the Maintenance Priority of Power Distribution System using Time-varying Failure Rate)

  • 이희태;문종필;김재철
    • 대한전기학회논문지:전력기술부문A
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    • 제55권11호
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    • pp.476-484
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    • 2006
  • The failure prediction and preventive maintenance for the equipment of nuclear power plant area using reliability-centered maintenance have been grown. On the other hand, the maintenance for power distribution system consists of time-based maintenance mainly. In this paper, the new maintenance algorithms for power distribution system are developed considering reliability indices. First of all, Time-varying failure rates are extracted from data accumulated at KEPCO using exponential distribution function and weibull distribution function. Next, based on the extracted failure rate, reliability for real power distribution system is evaluated for applying the effective maintenance algorithm which is the analytic method deciding the maintenance point of time and searching the feeder affecting the specific customer. Also the algorithm deciding the maintenance priority order are presented based on sensitivity analysis and equipment investment plan are analyzed through the presented algorithm at real power distribution system.

LNG-FPSO 선박 장비들의 보전활동 지원시스템 개발에 관한 연구 (A Study on the Development of Maintenance System for Equipment of LNG-FPSO Ship)

  • 이순섭;강동훈;이종현;이승준
    • 해양환경안전학회지
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    • 제22권2호
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    • pp.233-239
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    • 2016
  • 본 연구에서는 LNG-FPSO 선박에 탑재되어 있는 장비들의 운영효율을 최대화하기 위한 상태기반유지보수(CBM) 활동을 지원하는 보전시스템을 개발하였다. 개발된 보전시스템에서는 상태기반유지보수를 수행할 주요 장비들을 식별하여 이를 PWBS(Product Work Breakdown Structure)로 정의하였고 식별된 장비들로부터 실시간 수집되는 센서데이터를 이용하여 장비들의 고장분석과 최적 유지 보수 방안을 결정하기 위한 경제성평가 등을 수행하며, 이들을 수행하기 위해 필요한 입출력 데이터를 저장, 관리하는 고장사례 및 유지보수데이터베이스를 구축하였다. 개발시스템의 성능검증을 현재 개발 중인 LNG-FPSO 선박의 Inlet 시스템의 Compressor와 화물창의 Pump Tower 등과 같은 주요 장비들을 대상으로 실시하였고 이를 바탕으로 상태기반유지보수의 가능성을 확인하였다.

보전조직이 보전성과지표에 미치는 영향에 관한 연구 : 제지산업을 중심으로 (A Study on the Effect of Maintenance Organization over Maintenance Performance Index : Based on Paper Industry)

  • 구성태;김창은
    • 대한산업공학회지
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    • 제39권6호
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    • pp.599-608
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    • 2013
  • This study is intended to propose optimal maintenance organization to process industry, especially paper industry by analyzing maintenance organization of paper industry and finding out how the maintenance organization and the allocation of maintenance resources influence maintenance performance indices here in this paper. In this study, we analyzed the maintenance organization in detail and studied correlation between maintenance organization and equipment failure rate for the major top six domestic paper-mills in market share. According to the study, the maintenance organization has been changed in accordance with its business environment, but its performance was different by both the allocation way of maintenance resources and the structure of maintenance organization. For paper industry, whose availability is the most important key index that determines the success or failure of a business, it turns out to be the most effective strategy that operates the combination maintenance combined central maintenance with area maintenance and allocates the maintenance resources mainly for preventive maintenance. In particular, it turned out to be that there is the strong positive correlation between the rate of shift workers and the equipment failure rate. The results of this study is not limited to paper industry, but expandable to other industry. So it is expected that the direction of the maintenance organization would be given to the company which is struggling to improve its availability.

Analysis of Remote Operation involved in Spent Nuclear Fuel Conditioning Process using its Virtual Mockup

  • Yoon, Ji-Sup;Kim, Sung-Hyun;Song, Tai-Gil
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 2004년도 ICCAS
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    • pp.840-845
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    • 2004
  • The remote operation of the Advanced Spent Fuel Conditioning Process (ACP) is analyzed by using the 3D graphic simulation tools. Since the spent nuclear fuel, which is a high radioactive material, is processed in the ACP, the ACP equipment is operated in intense radiation fields as well as in a high temperature. Thus, the equipment is operated in a remote manner and should be designed with consideration for the remote handling and maintenance. Also suitable remote handling technology needs to be developed along with the design of the process concepts. For this we developed a graphic simulator, which provides the capability of verifying the remote operability of the ACP without the fabrication of the process equipment. In other words, by applying virtual reality to the remote maintenance operation, a remote operation task can be simulated in the graphic simulator, not in the real environment. The graphic simulator will substantially reduce the cost of the development of the remote handling and maintenance procedure as well as the process equipment, while at the same time developing a remote maintenance concept that is more reliable, easier to implement, and easier to understand.

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보전에 중점을 둔 신뢰성 (Reliability Centered Maintenance)

  • 김환중
    • 한국정보기술응용학회:학술대회논문집
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    • 한국정보기술응용학회 2002년도 추계공동학술대회 정보환경 변화에 따른 신정보기술 패러다임
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    • pp.199-204
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    • 2002
  • 보전에 중점을 둔 신뢰성(RCM)은 1960년대 후반 상업용 항공기산업을 위해 개발되었고, 현재는 항공기 이외의 여러 장치에도 적용되고 있다. RCM은 예방보전계획을 수립하기 위한 방법으로 예방보전계획은 장치와 구조물의 안전성과 가동성 수준을 효율적이고 효과적으로 성취하게 한다 RCM은 장치와 구조물에 적용가능하면서 효율적인 예방보전요구를 확인하기 위해 결정논리나무를 사용한다. 결정논리를 통하여 보전작업의 실행 필요성에 대하여 최종적으로 판단한다. 본 연구에서는 IEC 60300-3-11을 중심으로 기기나 장치에 대한 RCM분석방법 및 운용방법에 대한 지침을 제공하고자 한다.

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보전에 중점을 둔 신뢰성 (Reliability Centered Maintenance)

  • 김환중
    • 한국산업정보학회:학술대회논문집
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    • 한국산업정보학회 2002년도 추계공동학술대회
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    • pp.199-204
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    • 2002
  • 보전에 중점을 둔 신뢰성(RCM)은 1960년대 후반 상업용 항공기산업을 위해 개발되었고, 현재는 항공기 이외의 여러 장치에도 적용되고 있다. RCM은 예방보전계획을 수립하기 위한 방법으로 예방보전계획은 장치와 구조물의 안전성과 가동성 수준을 효율적이고 효과적으로 성취하게 한다. RCM은 장치와 구조물에 적용가능하면서 효율적인 예방보전요구를 확인하기 위해 결정논리나무를 사용한다. 결정논리를 통하여 보전작업의 실행 필요성에 대하여 최종적으로 판단한다. 본 연구에서는 IEC 60300-3-11을 중심으로 기기나 장치에 대한 RCM분석방법 및 운용방법에 대한 지침을 제공하고자 한다.

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대여장비의 신뢰도 기반 예방보전 정책을 통한 최적 의사결정 과정 개발 (Developing the Optimal Decision-Making Process through Preventive Maintenance Policy Based on the Reliability Threshold for Leased Equipment)

  • 배기호;이주현;박성환;안선응
    • 한국신뢰성학회지:신뢰성응용연구
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    • 제17권3호
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    • pp.246-255
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    • 2017
  • Purpose: This study proposes the optimal PM (preventive maintenance) policy of leased equipment for lessee's decision-making using two types of reliability condition. Methods: We consider reliability threshold based PM model. Equipment reliability is estimated and used as condition variable. The effect of repair for maintenance is imperfect and represented by age reduction factor. Results: We provide two PM policies. Policy 1 is focused on minimized total cost. This policy guarantees reliability threshold until last maintenance action. Policy 2 focus on maintaining reliability threshold during leased period. The proposed approach provides optimal reliability threshold under number of PM. Through result, we finally construct decision-making process for lessee using reliability threshold and end of reliability. Conclusion: This study provides two PM policy for lessee's decision-making. Through numerical example, we get a result of optimal reliability threshold, number of PM, optimum alternative under lessee's reliability condition.

ISO 19848 데이터 채널 표현과 선박 기관장비 고장·유지보수 유형 관리를 위한 코드화 기법 (An Encoding Method for Presentation of ISO 19848 Data Channel and Management of Ship Equipment Failure-Maintenance Types)

  • Hwang, Hun-Gyu;Woo, Yun-Tae;Kim, Bae-Sung;Shin, Il-Sik;Lee, Jang-Se
    • 한국정보통신학회논문지
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    • 제24권1호
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    • pp.134-137
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    • 2020
  • Recently, there are emphasized to support the maintenance and management system of vessels using acquired data from engine part equipment. But, there are limitations for data exchange and management. To solve the problem, the ISO published ISO 19847 and 19848. In this paper, we analyze the ISO 19848 requirements related to identify data channel ID for ship equipment, and propose the examples for applying encoding techniques. In addition, we suggest the proposed technique for applying of managing the failure and maintenance type of the ship's engine part facilities by examples. If this method is applied, the vessel's equipment can exchange data through the sharing of the code table, and express what response is needed or acted, including where the failure occurred.