• Title/Summary/Keyword: Main cooling system

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Performance Comparison of Flooded Seawater Cooling System with respect to Heat Sink Temperature (열원수 온도에 따른 만액식 해수냉각시스템의 성능 비교)

  • Yoon, Jung-In;Choi, Kwang-Hwan;Son, Chang-Hyo;Kang, In-Ho;Kim, Chung-Lae;Seol, Sung-Hoon
    • Journal of Power System Engineering
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    • v.20 no.2
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    • pp.91-96
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    • 2016
  • A fleet consists of a main vessel, light vessels and carrying vessels for purse seine fishery. Carrying vessels contains fish storages to maintain freshness of catches. Currently most carrying vessels applies the cooling system using plain ice though accompanied various shortcomings. Seawater cooling system directly chilling seawater are now in use on carrying vessels in some developed countries to make up for these shortcomings and maximize advantages. This research deals with necessity of seawater cooling systems and establishes system criteria using Aspentech HYSYS program, prior to an experiment of compact-scale seawater cooling system which now in progress of manufacture. Performance comparison on condensation capacity, mass flow rate of working fluid, compressor power input, pump power input and others of the seawater cooling system applying a flooded evaporator is conducted with respect to the temperature of surface seawater varying according to seasons. The result presents that mass flow rate circulating the system is increased about 16.7% as the temperature of surface seawater increases. At the same condition, condensation capacity and compressor input work also increase about 9.8% and 91.2%, respectively.

Optimized Digital Proportional Integral Derivative Controller for Heating and Cooling Injection Molding System

  • Jeong, Byeong-Ho;Kim, Nam-Hoon;Lee, Kang-Yeon
    • Journal of Electrical Engineering and Technology
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    • v.10 no.3
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    • pp.1383-1388
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    • 2015
  • Proportional integral derivative (PID) control is one of the conventional control strategies. Industrial PID control has many options, tools, and parameters for dealing with the wide spectrum of difficulties and opportunities in manufacturing plants. It has a simple control structure that is easy to understand and relatively easy to tune. Injection mold is warming up to the idea of cycling the tool surface temperature during the molding cycle rather than keeping it constant. This “heating and cooling” process has rapidly gained popularity abroad. However, it has discovered that raising the mold wall temperature above the resin’s glass-transition or crystalline melting temperature during the filling stage is followed by rapid cooling and improved product performance in applications from automotive to packaging to optics. In previous studies, optimization methods were mainly selected on the basis of the subjective experience. Appropriate techniques are necessary to optimize the cooling channels for the injection mold. In this study, a digital signal processor (DSP)-based PID control system is applied to injection molding machines. The main aim of this study is to optimize the control of the proposed structure, including a digital PID control method with a DSP chip in the injection molding machine.

A Study for Development of a Marine Diesel Engine from a 500Ps Commercial Vehicle Diesel Engine (500Ps급 상용차량 디젤엔진을 이용한 선박용 디젤엔진 개발 연구)

  • Sim, Han-Sub
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.12 no.6
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    • pp.125-131
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    • 2013
  • This study was carried out to develop a diesel engine for marine propulsion. This marine diesel engine was developed based on a 500Ps vehicle diesel engine. Many main parts, such as the intercooler, radiator, and engine controller were designed for the marine diesel engine. The intercooler was designed to be of sea water cooling type; inlet air is cooled by sea water. Engine coolant is cooled by sea water in the radiator too. The water cooling heat exchanger has high cooling performance. In the cooling system, consists of the intercooler and the radiator, the sea water passes through the intercooler and then the radiator, in sequence. This process is very effective compared to the reverse method in which sea water passes through the radiator and then the intercooler, in sequence. The control performance of the engine controller and the fuel injection rate were improved using an engine speed controller. This system was tested on an engine dynamometer and an exhaust gas analyzer using the marine diesel engine test method. Test results show that the 500Ps marine diesel engine satisfied the IMO NOx regulations; Tier II.

Cooling and Heating Performance Evaluation of a GSHP System (지열원 열펌프 시스템의 냉${\cdot}$난방 성능 평가)

  • Sohn Byong Hu;Cho Chung-Sik;Shin Hyun-Jun;An Hyung-Jun
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.17 no.1
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    • pp.71-81
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    • 2005
  • The main objective of the present study is to investigate the performance characteristics of a ground-source heat pump(GSHP) system with a 130 m vertical and 62 mm nominal diameter U-tube ground heat exchanger. In order to evaluate the performance analysis, the ground-source heat pump connected to a test room with $90\;m^2$ floor area in the Korea Institute of Construction $Technology(37^{\circ}39'N,\;126^{\circ}48'E)$ was designed and constructed. This ground-source heat pump system mainly consisted of ground heat exchanger, indoor heat pumps and measuring devices. The cooling and heating loads of the test room were 5.5 and 7.2 kW at design conditions, respectively. The experimental results were obtained from July 2, 2003 to July 1, 2004. The cooling and heating performance coefficients of the system were determined from the measured data. The average cooling and heating COPs for the system were obtained to be 4.90 and 3.96, respectively. The temperature variations in ground and the ground heat exchanger pipe surface at different depths were also measured.

Development of a Low-cost Automatic Water Quality Diagnosis System for Cooling Towers (저가형 냉각탑 자동 수질 진단 시스템 개발)

  • Kim, Jung Hwan;Park, Han-Bin;Kang, Taesam;Park, Jungkeun
    • Journal of Sensor Science and Technology
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    • v.23 no.1
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    • pp.58-65
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    • 2014
  • We developed a low-cost automatic diagnosis system for water quality in cooling towers to measure the concentrations of key ingredients such as $Ca^{2+}$, $Cl^-$, $PO{_4}^{3-}$, and $Fe^{2+}$. $Ca^{2+}$, and $Cl^-$ are the main factors that cause the generation of scale, corrosion, and sludge in water pipes. $PO{_4}^{3-}$ prevents corrosion, sludge and scale by inhibiting the ions (i.e., $Ca^{2+}$, $Cl^-$) from sticking to the pipes. $Fe^{2+}$ is an indicator of pipe corrosion. The proposed system consists of a microprocessor, a specimen container and heater, a precision pump, relays and valves, LED optical sources, and photo detectors. It automatically collects water samples and carries out pretreatment for determining the concentration of each chemical, and then estimates the concentration of each ion using low-cost LED optical sources and detectors. Experimental results showed that the accuracy of the proposed system is sufficiently high for water quality diagnosis and management of cooling towers, demonstrating the possibility of the proposed system's wide usage in real environments.

Investigation of helium injection cooling to liquid oxygen chamber (헬륨분사를 통한 액체산소 냉각의 이론적 고찰 및 해석과 시험의 비교)

  • Gwon, O-Seong;Jo, Nam-Gyeong;Jeong, Yong-Gap;Lee, Jung-Yeop
    • Aerospace Engineering and Technology
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    • v.5 no.2
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    • pp.134-142
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    • 2006
  • Sub-cooling of cryogenic propellant by helium injection is one of the most effective methods for suppressing bulk boiling and keeping sub-cooled liquid oxygen before rocket launch. In order to design the cooling system, understanding of the limitations of heat and mass transfer is required. In this paper, an analytical model for the helium injection system is presented. This model's main feature is the representation of bubbling system using finite-rate heat transfer and instantaneous mass transfer concept. With this simplified approach, the effect of helium injection to liquid oxygen system under several circumstances is examined. Experimental results along with simulations of single bubble rising in liquid oxygen and bubbling system are presented with various helium injection flow rates, and with change of oxygen chamber pressure.

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An Analysis Study for Thermal Design of ISG (Integrated Starter & Generator) for Hybrid Electric Vehicle (하이브리드 차량용 ISG(Integrated Starter Generator)의 방열 설계를 위한 해석적 연구)

  • Kim, Dae Geon;Kim, Sung Chul
    • Transactions of the Korean Society of Automotive Engineers
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    • v.21 no.4
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    • pp.120-127
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    • 2013
  • Hybrid electric vehicles have applied electric parts for saving fuel consumption and reducing levels of environmental pollution. Electrification of automobiles is indispensable for entering into global market because of enhanced environment restriction. ISG (Integrated Starter & Generator) system is one of main electric parts and can improve fuel efficiency more than other components by using Idle Stop & Go function and regenerative braking system. However, if ISG motor and inverter work under the continuously high load condition, it will make them the decrease of performance and durability. So the ISG motor and inverter need to properly design the cooling system of them. In this study, we suggested the enhancement points by modifying the thermal design of ISG motor and then confirmed the improvement of the cooling performance.

Design and Economics of HVAC System for Reduction of Power Consumption in Blow Mold Machine (플라스틱 연료탱크 생산 설비에서의 소비 전력 저감을 위한 공조 시스템 설계 및 경제성 평가)

  • Lee, Youngjae;Choi, Seukcheun
    • Journal of Power System Engineering
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    • v.21 no.4
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    • pp.84-93
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    • 2017
  • This study was carried out to improve the electric power consumption of HVAC in the blow mold machine(BMM) and work environment. The experiment was conducted with the simulated HVAC system of 1/15 of the actual BMM. The temperature of main facility and two preheaters was fixed at 200 and $60^{\circ}C$ respectively in all test conditions. The measured points of temperature were chosen as critical locations considering the work environment. The tendency of temperature distributions decreases as the duct was closed to the main facility. The reduction rate of power consumption of HVAC increases up to 32.3% when both duct and cooling systems are operated. Also the efficiency of HVAC is improved about 9% through the modified design of duct system. It notes that the electric power consumption of HVAC can be reduced by the optimum design and operating condition of duct and cooling system.

Cooling Performance of Air/Water Mist Jet Impinging for a Rapid Thermal Annealing System (급속 열처리 시스템을 위한 물/공기 액적류 충돌 제트의 냉각 특성에 관한 연구)

  • Lee, Jun Kyoung
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.14 no.5
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    • pp.68-74
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    • 2015
  • In the present work, a series of numerical calculations have been conducted on the cooling of a hot surface using an air/water mist jet. In some cooling processes, such as in the glass-tempering process, direct contact between the cold water drops and the hot surface should be avoided, because this may cause surface cracks due to the sharp temperature gradients. Thus, the main focus of this study is finding the appropriate operating conditions for maximum cooling without direct contact between the drops and the surface. A series of numerical experiments have been performed, and, at the same time, those results were compared with those of the previous experiments for verification purposes. The effects of droplet impinging velocity, hot plate temperature, and liquid loading ratio for mono-dispersed drops of various sizes were studied in detail.

Greenhouse Cooling Using Air Duct and Integrated Fan and Pad System (일체형 팬 앤 패드 시스템과 에어 덕트를 이용한 온실 냉방)

  • Nam, Sang-Woon;Kim, Young-Shik
    • Journal of Bio-Environment Control
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    • v.20 no.3
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    • pp.176-181
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    • 2011
  • The fan and pad evaporative cooling system is one of the main cooling methods in greenhouses. Its efficiency is very high, but it has some disadvantages as temperature gradient in greenhouse is large. This study was conducted to reduce the internal temperature gradients in the fan and pad cooling greenhouses. Experiments on cooling performance were carried out in a greenhouse equipped with air duct and integrated fan and pad system as an idea of this study. It showed that the cooling efficiency of an integrated fan and pad system was 75.7% in the first stage and 88.6% in the second stage. When this cooling system was operated for an unshaded and a shaded greenhouse, there were cooling effects of $5.7\sim7.6^{\circ}C$ and $7.4\sim9.7^{\circ}C$ to the control greenhouse, respectively. Maximum temperature differences in a cooling greenhouse, with a length of 18m, were $1.6\sim1.7^{\circ}C$ for shaded conditions and $2.3\sim2.7^{\circ}C$ for unshaded conditions. This greenhouse cooling method, with air duct and integrated fan and pad system, can reduce about 40~50% of the internal temperature gradients in the usual fan and pad cooling greenhouses.