• Title/Summary/Keyword: Machining information analysis

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Corrective machining Algorithm for Improving the Motion Accuracy of Hydrostatic Table (유정압테이블의 정밀도향상을 위한 수정가공 알고리즘)

  • 박천홍;이찬홍;이후상
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.10a
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    • pp.380-384
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    • 1997
  • For improving the motion accuracy of hydrostatic table, corrective machining algorithm is proposed in this paper. The algorithm consists of three main processes. Reverse analysis is performed firstly to estimate rail profile from measured linear and angular motion error, in the algorithm. For the next step, correctwe machining information is decided as referring to the estimating rail profile. Finally, motion errors on correctively machined rail are analized by using motion error analysls method proposed in the previous paper. These processes can be rtcrated if the analized motion errors are worse than target accuracy. In order to verify the validity of the algorithm theoretically, motion errors by the estimated rail after corrective machining are compared with motion errors by true rail assumed as the measured value. Estimated motion errors show good agreement with assumed values, and it is confirmed that the algorithm IS effective to acquire the corrective machming information to improve the accuracy of hydrostatic table.

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Corrective Machining Algorithm for Improving the Motion Accuracy of Hydrostatic Table (유정압테이블의 정밀도향상을 위한 수정가공 알고리즘)

  • Park, Chun-Hong;Lee, Chan-Hong;Lee, Hu-Sang
    • Journal of the Korean Society for Precision Engineering
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    • v.19 no.6
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    • pp.62-69
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    • 2002
  • For improving the motion accuracy of hydrostatic table, corrective machining algorithm is proposed in this paper. The algorithm consists of three main processes. reverse analysis is performed firstly to estimate rail profile from measured linear and angular motion error, in the algorithm. For the next step, corrective machining information is decided as referring to the estimating rail profile. Finally, motion errors on correctively machined rail are analized by using motion error analysis method proposed in the previous paper. These processes can be iterated until the analized motion errors are satisfied with target accuracy. In order to verify the validity of the algorithm theoretically, motion errors by the estimated rail, after corrective machining, are compared with motion errors by true rail assumed as the measured value. Estimated motion errors show good agreement with assumed values, and it is confirmed that the algorithm is effective to acquire the corrective machining information to improve the accuracy of hydrostatic table.

Corrective Machining Algorithm for Improving the Motion Accuracy of Hydrostatic Bearing Tables

  • Park, Chun-Hong;Lee, Chan-Hong;Lee, Husang
    • International Journal of Precision Engineering and Manufacturing
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    • v.5 no.2
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    • pp.60-67
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    • 2004
  • For improving the motion accuracy of hydrostatic tables, a corrective machining algorithm is proposed in this paper. The algorithm consists of three main processes. The reverse analysis is performed firstly to estimate the rail profile from the measured linear and angular motion error, in the algorithm. For the next step, the corrective machining information is obtained based upon the estimated rail pronto. Finally, the motion errors on the correctively machined rail are analyzed by using the motion error analysis method. These processes are iterated until the analyzed motion errors are satisfactory within the target accuracy. In order to verify the validity of the algorithm theoretically, the motion errors calculated by the estimated rail after the corrective machining process, are compared with those by the true rail which is previously assumed as the initially measured value. The motion errors calculated using the estimated rail show good agreement with the assumed values, and it is shown that the algorithm is effective in acquiring the corrective machining information to improve the accuracy of hydrostatic tables.

A Study on Machining Information Analysis of Disk Cam using Circular Interpolation (원호보간법을 이용한 평면 캠 가공 정보 분석에 관한 연구)

  • Cho, I.Y.;Kim B.J.;Kim J.C.;Shin J.H.;Kwon S.M.;Woo J.Y.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.1678-1681
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    • 2005
  • The disk cam mechanism cam produce a positive motion with a relatively few components. In the present paper a shape design of cam using the relative velocity method and the machining information analysis using the circular interpolation are introduced. In the first part of the paper a machining information at each point using the circular interpolation is taken. This study purposes the analysis method of the cutting error due to the moving path of the cutter, so that we can lead to the optimum design in a disk cam mechanism..

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A Study on Precision Machining Technology for Disk Cams using Bi-arc Method (Bi-arc법을 이용한 평면 캠의 정밀 가공 기술에 관한 연구)

  • Shin J.H.;Kwon S.M.;Cho I.Y.;Kim J.C.;Kang H.S.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2006.05a
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    • pp.235-236
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    • 2006
  • The disk cam mechanism can produce a positive motion with relatively few components. This paper introduce a shape design of cam using the relative velocity method and a precision machining technology for using Bi-arc method. The paper gives a machining information at each point using the Bi-arc method and the analysis method of the cutting error due to the moving path of the cutter, so that we can lead to the optimum design in a disk cam mechanism.

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A Finite Element Analysis for the Characteristics of Temperature and Stress in Micro-machining Considering the Size Effect (크기효과가 고려된 미소절삭시의 온도 및 응력특성에 관한 유한요소해석)

  • 김국원;이우영
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.10
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    • pp.128-139
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    • 1998
  • In this paper, a finite element method for predicting the temperature and stress distributions in micro-machining is presented. The work material is oxygen-free-high-conductivity copper(OFHC copper) and its flow stress is taken as a function of strain, strain rate and temperature in order to reflect realistic behavior in machining process. From the simulation, a lot of information on the micro-machining process can be obtained; cutting force, cutting temperature, chip shape, distributions of temperature and stress, etc. The calculated cutting force was found to agree with the experiment result with the consideration of friction characteristics on chip-tool contact region. Because of considering the tool edge radius, this cutting model using the finite element method can analyze the micro-machining with the very small depth of cut, almost the same size of tool edge radius, and can observe the 'size effect' characteristic. Also the effects of temperature and friction on micro-machining were investigated.

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A Study on the Quantitative Analysis of Cutting Parameters and Prediction Model for Surface Roughness in Milling (밀링가공에서 표면거칠기에 대한 절삭인자의 정량적 분석과 예측모델에 관한 연구)

  • Jang, Sung-Min;Kang, Shin-Gil
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.16 no.3
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    • pp.125-130
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    • 2017
  • In this study, the influence of various factors on surface roughness was investigated using the Taguchi experimental method through high-speed machining processing. Feed rate, pitch, tool diameter, and depth of cut are widely applied to high-speed machining conditions for mold production. Each of these factors was implemented and classified into three levels; then, after high speed machining, surface roughness was measured, the S/N ratio was analyzed, and the influence on the surface roughness of control factors was analyzed quantitatively by ANOVA. Using this information, a mathematical model for predicting surface roughness was derived from multiple regression analysis. This mathematical model enables the surface roughness value after high-speed machining to be predicted at the production stage, before machining, for a wide range of machining conditions.

A Study on the Construction of Database in Cutting Conditions (절삭가공조건의 데이터베이스 구축에 관한 연구)

  • 이정길;손덕수;이우영;유중학;임경화
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2004.04a
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    • pp.354-358
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    • 2004
  • There was not the evident analysis about the cutting process of CNC machining, and wouldn't be difficult to estimate the result of machining for the various cutting conditions. Therefore they were not founded the systemic technology about the optimum cutting conditions and selection of cutting tools. So this study have investigated the common facts for needs through the end-mill cutting machining by Machining-Centers or High-speed cutting machines, and developed the user-centered intelligent decision system to selection of the methodology about cutting conditions to improve the machining efficiency of end-mill cutting process.

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Structural Analysis of a Cavitary Region Created by Femtosecond Laser Process

  • Fujii, Takaaki;Goya, Kenji;Watanabe, Kazuhiro
    • Journal of Power System Engineering
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    • v.19 no.3
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    • pp.5-10
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    • 2015
  • Femtosecond laser machining has been applied for creating a sensor function in silica glass optical fibers. Femtosecond laser pulses make it possible to fabricate micro structures in processed regions of a very thin glass fiber line because femtosecond laser pulses can extremely minimize thermal effects. With the laser machining to optical fiber using a single shot of 210-fs laser at a wavelength of 800 nm, it was observed that a processed region surrounded a thin layer which seemed to be a hollow cavity monitored by scanning electron microscopy (SEM). This study aims at a theoretical investigation for the processed region by using a numerical analysis in order to embed sensing function to optical fibers. Numerical methods based finite element method (FEM) has been used for an optical waveguide modeling. This report suggests two types modeling and describes a comparative study on optical losses obtained by the experiment and the numerical analysis.