• Title/Summary/Keyword: Machinery damage

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A Study on Damage Evaluation of Bearings for Rotating Machinery in Power Plant Using Ultrasonic Wave (초음파를 이용한 발전용 회전기기 베어링 손상상태 평가 연구)

  • Lee, Sang-Guk;Lee, Sun-Ki;Lee, Do-Hwan;Park, Sung-Keun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.32 no.7
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    • pp.583-589
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    • 2008
  • For the purpose of monitoring by ultrasonic test of the ball bearing conditions in rotating machinery, a system for their diagnosis was developed. ultrasonic technique is used to detect abnormal conditions in the bearing system. And various data such as frequency spectrum, energy and amplitude of ultrasonic signals, and ultrasonic parameters were acquired during experiments with the simulated ball bearing system. Based on the above results and practical application for power plant, algorithms and judgement criteria for diagnosis system was established. Bearing diagnosis system is composed of four parts as follows : sensing part for ultrasonic sensor and preamplifier, signal processing part for measuring frequency spectrum, energy and amplitude, interface part for connecting ultrasonic signal to PC using A/D converter, graphic display and software part for display of bearing condition and for managing of diagnosis program.

Damage at the Peach Due to Vibrational Stress During Transportation Simulation Test (모의수송 중 진동피로에 의한 복숭아의 손상)

  • Choi, Seung-Ryul;Lee, Young-Hee;Choi, Dong-Soo;Kim, Man-Soo
    • Journal of Biosystems Engineering
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    • v.35 no.3
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    • pp.182-188
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    • 2010
  • Post-Harvest processing engineering is a field that studies prevention of the quality change of agricultural products during sorting, packaging, storage, and distribution after harvested. In distribution steps, agricultural products could be damaged by physical force, it is the main reason of low quality and they lost value of commodities. This study was performed to find the vibration characteristics of the peach, and to find the extent of the damage on the peach by fatigue stress. The vibration data was obtained on expressway and the vibration characteristics of peach was used to find the damage on the peach. To analyze the vibration characteristics of peach, the resonance frequency and vibration transmissibility were measured. The resonance frequency of the peach was 167.98 Hz and the transmissibility was 4.06 at resonance point. It was 150 ~ 250 Hz that the transmissibility was more than 1. And the transmissibility in simulated test was measured. When the trasmissibility was more than 1, the range was 15 ~ 65 Hz, and when it was less than 1, the range was 65 ~ 175 Hz. When the transmissibility was about 1, the range was 5 ~ 15 Hz. The damage and the vibration cycle numbers of peaches were compared with input frequency and acceleration. More damage and less cycle number happened in 30 Hz than in 62.5 Hz. The reason was that the transmissibility of 30 Hz was higher and the vibration displacement in lower frequency was more. The more acceleration and cycle number increased, the more the bruising volume of peaches increased. The bruising volume ratio for vibration fatigue was measured according to input acceleration and cycle number. Using measured data, regression models for bruising volume ratio(BVR) was developed as a function of the acceleration(A) and cycle number(CN) as follows. BVR = a * $A^b*$ $(CN)^c$

Dynamic failure features and brittleness evaluation of coal under different confining pressure

  • Liu, Xiaohui;Zheng, Yu;Hao, Qijun;Zhao, Rui;Xue, Yang;Zhang, Zhaopeng
    • Geomechanics and Engineering
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    • v.30 no.5
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    • pp.401-411
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    • 2022
  • To obtain the dynamic mechanical properties, fracture modes, energy and brittleness characteristics of Furong Baijiao coal rock, the dynamic impact compression tests under 0, 4, 8 and 12 MPa confining pressure were carried out using the split Hopkinson pressure bar. The results show that failure mode of coal rock in uniaxial state is axial splitting failure, while it is mainly compression-shear failure with tensile failure in triaxial state. With strain rate and confining pressure increasing, compressive strength and peak strain increase, average fragmentation increases and fractal dimension decreases. Based on energy dissipation theory, the dissipated energy density of coal rock increases gradually with growing confining pressure, but it has little correlation with strain rate. Considering progressive destruction process of coal rock, damage variable was defined as the ratio of dissipated energy density to total absorbed energy density. The maximum damage rate was obtained by deriving damage variable to reflect its maximum failure severity, then a brittleness index BD was established based on the maximum damage rate. BD value declined gradually as confining pressure and strain rate increase, indicating the decrease of brittleness and destruction degree. When confining pressure rises to 12 MPa, brittleness index and average fragmentation gradually stabilize, which shows confining pressure growing cannot cause continuous damage. Finally, integrating dynamic deformation and destruction process of coal rock and according to its final failure characteristics under different confining pressures, BD value is used to classify the brittleness into four grades.

Estimation of fire-temperature through instrumental analysis of Fire- Damaged Concrete (화재 입은 콘크리트의 기기분석을 통한 화재온도 추정)

  • Kim, Seong-Su;Park, Kwang-Pil;Nam, Ba-Reum;Yoo, Ju-Hwan
    • Proceedings of the Korea Concrete Institute Conference
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    • 2006.11a
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    • pp.913-916
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    • 2006
  • In this study, we conducted machinery analysis, such as differential thermal analysis, X-ray diffraction analysis and scanning electron microscope analysis, in order to predict fire temperature and to analyze fire damage in the case of fire on concrete structure. according to the machinery analysis and differential thermal analysis, concrete bought big creak over $300^{\circ}C$. these result can be utilized as good data in design for repair and reinforcement through rationally evaluating fire damage on concrete structure exposed to high heat or fire in the future.

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Micromachining of Cr Thin Film and Glass Using an Ultrashort Pulsed Laser

  • Choi, Ji-Yeon;Kim, Jae-Gu;Shin, Bo-Sung;Whang, Kyung-Hyun
    • Journal of the Optical Society of Korea
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    • v.7 no.3
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    • pp.160-164
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    • 2003
  • Materials processing by ultrashort pulsed laser is actively being applied to micromachining technology due to its advantages with regard to non-thermal machining. In this study, materials processing with ultrashort pulses was studied by using the high repetition rate of a 800 nm Ti:sapphire regenerative amplifier. This revealed that the highly precise micromachining of metallic thin film and bulk glass with a minimal heat affected zone (HAZ) could be obtained by using near damage threshold energy. Grooves with diffraction limited sub-micrometer width were obtained with widths of 620 nm on Cr thin film and 800 nm on a soda-lime glass substrate. The machined patterns were investigated through SEM images. We also phenomenologically examined the influence of variations of parameters and proposed the optimal process conditions for microfabrication.

Study on Detection Technique for Outer-race Fault of the Ball Bearing in Rotary Machinery (회전기기 볼베어링의 외륜 결함 검출 기법 연구)

  • Jeoung, Rae-Hyuck;Lee, Byung-Gon;Lee, Doo-Hwan
    • Journal of the Korean Society of Safety
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    • v.25 no.3
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    • pp.1-6
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    • 2010
  • Ball bearings are one of main components that support the rotational shaft in high speed rotary machinery. So, it is very important to detect the incipient faults and fault growth of bearing since the damage and failure of bearing can cause a critical failures or accidents of machinery system. In the past, many researchers mainly performed to detect the bearing fault using traditional method such as wavelet, statistics, envelope etc in vibration signals. But study on the detection technique for bearing fault growth has a little been performed. In this paper, we verified the possibility for monitoring of fault growth and detection of fault size in bearing outer-race by using the envelope powerspectrum and probabilistic density function from measured vibration signals.

Diffractive patterning on Cr thin film using femtosecond laser pulses (펨토초 레이저에 의한 크롬박막 미세 회절패턴 제작)

  • Kim, Jae-Gu;Cho, Sung-Hak;Chang, Won-Seok;Na, Suck-Joo;Whang, Kyung-Hyun
    • Laser Solutions
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    • v.10 no.4
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    • pp.18-22
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    • 2007
  • In this paper, we suggested the femtosecond laser processing using the mask which makes Gaussian spatial beam distribution to a normalized distribution by Fresenel diffraction. Holography pattern of the size of $320{\times}320{\mu}m^2$ on the Cr thin film on glass substrate with a pixel size of $5{\times}5{\mu}m^2$ was fabricated according to the pattern generated by the iterative Fourier transform algorithm(IFTA) algorithm. We analysed the damage threshold with an assumption the power distribution as Gaussian profile as 45 $mJ/cm^2$. The regenerated image of letters through the diffractive pattern was well recognized at the screen.

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Calculation method of accelerated life test time for tractor transmission based on cumulative damage theory (누적손상이론에 근거한 트랙터 변속기의 가속수명 시험시간 계산 방법)

  • 김대철;윤장원;강영선;남상일
    • Proceedings of the Korean Society for Agricultural Machinery Conference
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    • 2003.07a
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    • pp.117-121
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    • 2003
  • 다양한 형태의 작업을 수행하는 트랙터의 변속기에 대한 신뢰성을 확보하기 위해서는 장기간의 수명 시험이 요구된다. 이러한 수명 시험시간을 단축하기 위해서는 트랙터가 포장에서 이용되는 형태를 토대로 한 수명예측과 가속패턴을 작성하고 가속계수 결정하는 가속 시험법이 정립되어야 한다. (중략)

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Development of a Simplified Formula for the Damage Radius of a Naval Ship due to an AIR EXplosion (AIREX) (공기 중 폭발에 의한 함정의 손상반경 간이 계산식 개발)

  • Choi, Wan-Soo;Ruy, Won-Sun;Lee, Hyun Yup;Shin, Yun-Ho;Chung, Jung-Hoon;Kim, Euiyoung
    • Journal of the Society of Naval Architects of Korea
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    • v.57 no.4
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    • pp.207-212
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    • 2020
  • To decide a separation distance of the redundant vital equipment in a naval ship, the damage radius due to an aerial explosion should be estimated. In this research, a simplified formula for the damage radius has been developed by using existing empirical formulae for reflected shock pressure and shock lethality value of equipment. As a numerical example, the damage radius for a typical pump aboard a naval ship has been calculated by the developed formula and compared with the results calculated by Measure of Total Integrated Ship Survivability (MOTISS) which is one of survivability analysis codes verified, validated and accredited by the US Navy. Also, comparison with the results calculated by existing other simplified formulae has been made.

A Study on the Ultrasonic Measurement for Damage Evaluation of Power Plant Bearing (발전용 베어링 손상평가를 위한 초음파 측정 연구)

  • Lee, Sang-Guk
    • Proceedings of the KSME Conference
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    • 2004.11a
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    • pp.1727-1732
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    • 2004
  • For the purpose of monitoring by ultrasonic test of the ball bearing conditions in rotating machinery, a system for their diagnosis was developed. ultrasonic technique is used to detect abnormal conditions in the bearing system. And various data such as frequency spectrum, energy and amplitude of ultrasonic signals, and ultrasonic parameters were acquired during experiments with the simulated ball bearing system. Based on the above results and practical application for power plant, algorithms and judgement criteria for diagnosis system was established.

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