• Title/Summary/Keyword: Machinery Condition

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Study of Vibration Test Condition for Machinery Component (기계류부품의 가진시험 조건에 관한 연구)

  • Kim Hyoung-Eui;Park Jong-Won;Jung Dong-Soo;Kang Bo-Sik
    • Journal of Applied Reliability
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    • v.6 no.1
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    • pp.27-36
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    • 2006
  • It is increasingly important to ensure that a given vibration test specification of a particular machinery component is appropriately established by considering its real environmental conditions. Vibration test standards for electrical components are well documented, for example in an IEC 60068 series, while standards for machinery components are rarely found except a few military standards. Thus many vibration tests are performed based on the military standards. However, a test based on these military standards often results in over-testing, and under-testing in some cases due to the different environmental conditions. Also, these standards require an appropriate tailoring that may not be easily accomplished. In this paper, various international and military standards are compared and investigated to obtain test specifications relevant for machinery components. Also appropriate tailoring methods are demonstrated through a case study.

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ISB Bonding Technology for TSV (Through-Silicon Via) 3D Package (TSV 기반 3차원 반도체 패키지 ISB 본딩기술)

  • Lee, Jae Hak;Song, Jun Yeob;Lee, Young Kang;Ha, Tae Ho;Lee, Chang-Woo;Kim, Seung Man
    • Journal of the Korean Society for Precision Engineering
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    • v.31 no.10
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    • pp.857-863
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    • 2014
  • In this work, we introduce various bonding technologies for 3D package and suggest Insert-Bump bonding (ISB) process newly to stack multi-layer chips successively. Microstructure of Insert-Bump bonding (ISB) specimens is investigated with respect to bonding parameters. Through experiments, we study on find optimal bonding conditions such as bonding temperature and bonding pressure and also evaluate in the case of fluxing and no-fluxing condition. Although no-fluxing bonding process is applied to ISB bonding process, good bonding interface at $270^{\circ}C$ is formed due to the effect of oxide layer breakage.

Performance test of 100 W linear compressor

  • Ko, J.;Koh, D.Y.;Park, S.J.;Kim, H.B.;Hong, Y.J.;Yeom, H.K.
    • Progress in Superconductivity and Cryogenics
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    • v.15 no.3
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    • pp.35-39
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    • 2013
  • In this paper, we present test results of developed 100 W class linear compressor for Stirling-type pulse tube refrigerator. The fabricated linear compressor has dual-opposed configuration, free piston and moving magnet type linear motor. Power transfer, efficiency and required pressure waveform are predicted with designed and measured specifications. In experiments, room temperature test with flow impedance is conducted to evaluate performance of developed linear compressor. Flow impedance is loaded to compressor with metering valve for flow resistance, inertance tube for flow inertance and buffer volumes for flow compliance. Several operating parameters such as input voltage, current, piston displacement and pressure wave are measured for various operating frequency and fixed input current level. Behaviors of dynamics and performance of linear compressor as varying flow impedance are discussed with measured experimental results. The developed linear compressor shows 124 W of input power, 86 % of motor efficiency and 60 % of compressor efficiency at its resonant operating condition.

Development of S/W Framework for the Industrial Dual-arm Robot (산업용 양팔로봇 제어 S/W 프레임 개발)

  • Choi, Taeyong;Do, Hyun Min;Park, Dong Il;Park, Chanhun;Kim, Doohyung;Park, Kyung-Taik
    • Journal of the Korean Society for Precision Engineering
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    • v.30 no.9
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    • pp.887-891
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    • 2013
  • Human rights at poor working condition is the severe problem in modern manufacturing system. The industrial dual-arm robot is being developed to meet these social issues fundamentally. The dual-arm robot can work instead of human workers. We developed the new dual-arm robot for manufacturing mobile phone and TV. It has advantages such as the solo controller for both arms, the human sized body and arms. The software platform for the industrial dual-arm robot is being developed which has strength in its convenience and intelligence compared to conventional the robot software platforms. Here the development of the dual-arm robot software platform is introduced.

Electron beam lithography patterning research for stamper fabrication using nano-injection molding (나노사출성형용 스탬퍼 제작을 위한 Electron beam lithography 패터닝 연구)

  • Uhm S.J.;Seo Y.H.;Yoo Y.E.;Choi D.S.;Je T.J.;Whang K.H.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.10a
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    • pp.698-701
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    • 2005
  • We have investigated experimentally a nano patterning using electron beam lithography for the nickel stamper fabrication. Recently, DVD and Blu-ray disk(BD) have nano-scale patterns in order to increase the storage density. Specially, BD has 100nm-scale patterns which are generally fabricated by electron beam lithography. In this paper, we found optimum condition of electron-beam lithography for 100nm-scale patterning. We controlled various conditions of EHP(acceleration voltage), beam current, dose and aperture size in order to obtain optimum conditions. We used 100nm-thick PMMA layer on a silicon wafer as photoresist. We found that EHP was the most dominant factor in electron-beam lithography.

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A Study on the Data Acquisition System for Machinery Monitoring and its Condition Analysis (기기의 감시 및 분석을 위한 데이터 획득 시스템에 관한 연구)

  • Nam, T.K.;Lee, D.C.;Roh, Y.O.;Yim, J.B.
    • Proceedings of KOSOMES biannual meeting
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    • 2007.11a
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    • pp.145-148
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    • 2007
  • In this paper a development if data acquisition system for machinery monitoring and its condition analysis is discussed A suitable data acquisition system should be adopted to get desirable monitoring results for ship's machinery. 1he compactness and moderate cost are also considered to compose the data acquisition system 1he basic components if data acquisition system for monitoring are introduced and automatic data saving function with variable time interval and remote monitoring system are also proposed An experiment to get vibration data for rotating machinery is executed to verify the effectiveness if the data acquisition system.

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Work load analysis for determination of the reduction gear ratio for a 78 kW all wheel drive electric tractor design

  • Kim, Wan-Soo;Baek, Seung-Yun;Kim, Taek-Jin;Kim, Yeon-Soo;Park, Seong-Un;Choi, Chang-Hyun;Hong, Soon-Jung;Kim, Yong-Joo
    • Korean Journal of Agricultural Science
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    • v.46 no.3
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    • pp.613-627
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    • 2019
  • The purpose of this study was to design a powertrain for a 78 kW AWD (all wheel drive) electric tractor by analyzing the combination of various reduction gear ratios on a commercial motor using data from actual agricultural work and driving conditions. A load measurement system was constructed to collect data using wheel torque meters, proximity sensors, and a data acquisition system. Field experiments for measuring load data were performed for two environmental driving conditions (on asphalt and soil) and four agricultural operations (plow tillage, rotary tillage, loader operation, and baler operation). The attached implements and gear stages were selected through farmer surveys. The range of the reduction ratio was determined by selecting the minimum reduction ratio needed to satisfy the torque condition required for agricultural operations and the maximum reduction gear ratio to satisfy the maximum travel speed. The minimum reduction gear ratio selected was 57 in consideration of the working load condition and the maximum reduction gear ratio selected was 62 considering the maximum running speed. In the range of the reduction gear ratio 57 - 62, the selected motor satisfied all working torque conditions. As a result, the combination of the selected motor and reduction gear ratio was applicable for satisfying the loads required during agricultural operation and driving operation.

A case study on the vibration by fluid induced instability at large steam turbine-generator (대형 터빈-발전기에서의 유체 불안정진동 해소사례)

  • Han, Seung-Woo;Noh, Chel-Woo;Kim, In-Chul;Joo, In-Gouk;Kim, Myong-Shik
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2007.11a
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    • pp.1066-1071
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    • 2007
  • This case study refers to turbine-generator with retrofitted turbine rotor. Vibration problem occurring after the retrofit was mainly due to high vibration from exciter side. However, repeated test run and operation during scheduled maintenance caused high vibration from generator bearing, and post-overhaul test run before turbine vibration correction caused oil whip on the bearing. This case study shows how to analyze vibration condition of high turbine generator vibration detected during the post-overhaul test run and vibration condition of offline and online data to reflect it on establishing maintenance schedule and overhaul correction procedure. Vibration data could be acquired during steady load operation or even with varying speed and load. Each data is important for machinery condition evaluation. This case study shows that the vibration data during extreme condition is the key factor in analysis, which helps to find the machinery problem.

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Air-Water Two-Phase Flow Performances of Centrifugal Pump with Movable Bladed Impeller and Effects of Installing Diffuser Vanes

  • Sato, Shinji;Furukawa, Akinori
    • International Journal of Fluid Machinery and Systems
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    • v.3 no.3
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    • pp.245-252
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    • 2010
  • It's known that pump head of centrifugal impeller with lager blade outlet angle is kept higher in air-water two phase flow condition, though the efficiency in water single phase flow condition is inferior. In the present study, a centrifugal impeller with variable blade outlet angles, that has higher efficiencies in both water single phase flow and air-water two phase flow conditions, is proposed. And the performances of the centrifugal impeller with variable blade outlet angles were experimentally investigated in both flow conditions of single and two-phase. In addition, effects of installing diffuser vanes on the performances of centrifugal pump with movable bladed impeller were also examined. The results are as follows: (1) The movable bladed impeller that proposed in this study is effective for higher efficiency in both water single phase and air-water two phase flow conditions. (2) When diffuser vanes are installed, the efficiency of movable bladed impeller decreases particularly at large water flow rate in water single-phase flow condition; (3) The performances of movable bladed impeller are improved by installing of diffuser vanes in air-water two-phase flow condition at relatively small water rate. The improvement by installing of diffuser vanes however disappears at large water flow rate.

Condition Classification for Small Reciprocating Compressors Using Wavelet Transform and Artificial Neural Network (웨이브릿 변환과 인공신경망 기법을 이용한 소형 왕복동 압축기의 상태 분류)

  • Lim, D.S.;Yang, B.S.;An, B.H.;Tan, A.;Kim, D.J.
    • Journal of Power System Engineering
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    • v.7 no.2
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    • pp.29-35
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    • 2003
  • The monitoring and diagnostics of the rotating machinery have been received considerable attention for many years. The objectives are to classify the machinery condition and to find out the cause of abnormal condition. This paper describes a classification method of diagnosing the small reciprocating compressor for refrigerators using the artificial neural network and the wavelet transform. In order to extract salient features, the wavelet transform are used from primary noise signals. Since the wavelet transform decomposes raw time-waveform signals into two respective parts in the time space and frequency domain, more and better features can be obtained easier than time-waveform analysis. In the training phase for classification, self-organizing feature map(SOFM) and learning vector quantization(LVQ) are applied, and the accuracies of them ate compared with each other. This paper is focused on the development of an advanced signal classifier to automatize the vibration signal pattern recognition. This method is verified by small reciprocating compressors, for refrigerator and normal and abnormal conditions are classified with high flexibility and reliability.

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