• Title/Summary/Keyword: Machinery Condition

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Development of On-tine Partial Discharge Monitoring System for High-Voltage Motor Stator Windings (고압 전동기 고정자 권선의 운전중 절연감시 시스템 개발)

  • Hwang, D.H.;Sim, W.Y.;Park, D.Y.;Gang, Dong-Sik;Kim, Y.J.;Song, S.O.;Kim, H.D.
    • Proceedings of the KIEE Conference
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    • 2001.11a
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    • pp.224-226
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    • 2001
  • In this paper, a novel high-voltage motor monitoring system (HVMMS) is proposed. This system monitors the insulation condition of the stator winding by on-line measurements of partial discharge (PD). Sensor, EMC (Epoxy-Mica Coupler) is used for PD measurement PD signals are continuously measured and digitized with a peak-hold A/D converter to build the database of the high-voltage motor's insulation condition. Also, this system can communicate with the central monitoring system via RS-485. This helps more efficient operation and maintenance of the generator.

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A study on performance improvement of position control system in hydraulic cylinder for heavy construction machinery (건설기계용 유압실린더 위치 제어시스템의 성능개선에 관한 연구)

  • 한석재;박성환;이진걸
    • 제어로봇시스템학회:학술대회논문집
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    • 1996.10b
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    • pp.1450-1454
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    • 1996
  • Even though digital control type high speed solenoid valve is a little inferior to analog control type servo valve and proportional control valve in performance, it is cheap and has secure performance against pollutant and simple control circuit. But high speed solenoid valve is hardly used for heavy machinery instead of servo valve or proportional control valve that is used in severe condition because the valve itself is small capacity and it shows wide dead zone during on-off control and chattering of hydraulic cylinder by chattering of pressure. It is desirable to use low-priced and strong pollutant resistant high speed solenoid valve for obtaining reliability of operation from severe working condition because it isn't necessary to acquire response characteristic of high frequency when we consider the characteristic of heavy machinery operation. In this study, PWM control algorithm for pilot pressure control of large capacity pilot operating valve will be used for precision position control of heavy machinery hydraulic cylinder. Not only cost reduction of main control valve but also high reliability of heavy machinery in severe condition can be obtained by using this pilot operating spool valve with high speed solenoid valve.

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An Experimental Investigation of the G-M type Pulse Tube Refrigerator

  • Park, Seong-Je;Koh, Deuk-Yong;Yeom, Han-Kil;Hong, Yong-Ju;Kim, Hyo-Bong
    • Progress in Superconductivity and Cryogenics
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    • v.6 no.2
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    • pp.40-45
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    • 2004
  • The experimental results of the G-M (Gifford-McMahon) type pulse tube refrigerators are presented in this paper. The pulse tube refrigerator, which has no moving parts at its cold section, is attractive in obtaining higher reliability, simpler construction, and lower vibration than any other small refrigerators. The objectives of this study are to develop the design technology of the G-M type pulse tube refrigerator and acquire its application methods for replacing G-M cryocooler. As a preliminary test, the refrigeration performances of the basic, orifice, and double inlet pulse tube refrigerators were investigated. The lowest temperature obtained in the one-stage pulse tube refrigerator was 34.4K and the refrigeration capacity at the optimum operation condition was 23W at 80K. And the lowest temperature of the second stage cold head in the two-stage pulse tube refrigerators was 18.3K and the refrigeration capacities at optimum condition were 0.45W at 20K and 20W at 80K, respectively. Finally, the lowest temperature obtained in the three-stage pulse tube refrigerator was 29.8K and the refrigeration capacity at the optimum operation condition was 1.3W for 40K and 5W for 70K.

A Study on Discrete Hidden Markov Model for Vibration Monitoring and Diagnosis of Turbo Machinery (터보회전기기의 진동모니터링 및 진단을 위한 이산 은닉 마르코프 모델에 관한 연구)

  • Lee, Jong-Min;Hwang, Yo-ha;Song, Chang-Seop
    • The KSFM Journal of Fluid Machinery
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    • v.7 no.2 s.23
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    • pp.41-49
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    • 2004
  • Condition monitoring is very important in turbo machinery because single failure could cause critical damages to its plant. So, automatic fault recognition has been one of the main research topics in condition monitoring area. We have used a relatively new fault recognition method, Hidden Markov Model(HMM), for mechanical system. It has been widely used in speech recognition, however, its application to fault recognition of mechanical signal has been very limited despite its good potential. In this paper, discrete HMM(DHMM) was used to recognize the faults of rotor system to study its fault recognition ability. We set up a rotor kit under unbalance and oil whirl conditions and sampled vibration signals of two failure conditions. DHMMS of each failure condition were trained using sampled signals. Next, we changed the setup and the rotating speed of the rotor kit. We sampled vibration signals and each DHMM was applied to these sampled data. It was found that DHMMs trained by data of one rotating speed have shown good fault recognition ability in spite of lack of training data, but DHMMs trained by data of four different rotating speeds have shown better robustness.

A Study of the Life Characteristic of Hydraulic Hose Assembly by Adopting Temperature-Nonthermal Acceleration Model (온도.비열 가속모형을 적용한 유압호스조립체 수명특성 연구)

  • Lee, Gi-Chun;Kim, Hyoung-Eui;Cho, You-Hee;Sim, Sung-Bo;Kim, Jae-Hoon
    • Journal of Applied Reliability
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    • v.11 no.3
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    • pp.235-244
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    • 2011
  • Hydraulic hose assemblies deliver a fluid power in various oil pressure equipment such as construction machinery, automobile, aircraft, industrial machinery, machine tools and machinery for ships. Also, they are widely used as pipes in oil pressure circuit. When we estimate their lifetime, it is essential to conduct an accelerated life test by choosing the factor that suits the usage condition of the test object since traditional test method for estimating lifetime under the influence of various external factors incurs hardship in terms of time and expenses. The objective of this study is to propose an acceleration model that takes both temperature and pressure without flexing condition into consideration. The lifetime is estimated by applying the proposed temperature-nonthermal acceleration model to the test data. And we compare the proposed temperature-nonthermal acceleration model and the accelerated life equation suggested by John(1994).

Removal Efficiency of Water Contents using Inertial Impaction Separator with Change in Relative Humidity (입구 습도 변화에 따른 관성 충돌 방식의 액적 분리장치의 수분제거효율 변화)

  • Song, Dong Keun;Lee, Sin Young;Hong, Won Seok;Shin, Wanho;Kim, Gyujin;Kim, Hanseok
    • Particle and aerosol research
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    • v.9 no.4
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    • pp.247-252
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    • 2013
  • Removal of water contents in a gas is needed in industrial field of gas processing related on energy production/conversion, and environmental treatment. Inertial separators are economic devices for separating droplets from the gas stream. For design and incorporation of inertial pre-treatment separator, characteristics of removal of water contents with various operation conditions are needed. In this study, removal efficiency of water droplets at various flowrates (5-14 SCMM) and relative humidity (R.H.) conditions (40%, and 90%) has been investigated. At low R.H. condition, the removal characteristic is similar to the removal of solid particles. But, droplet growth resulting from the condensation of water vapor at high R.H. condition, is significant and it made increase in removal efficiency of droplet phase of water contents. For rapid removal of water contents, an effective method to enhancing condensation growth of water droplets is highly needed.

A study on the tendency of Export & import in the korea machinery industry (우리나라 기계공업의 수ㆍ출입 동향에 대한 고찰)

  • 신용하
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.17 no.31
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    • pp.141-154
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    • 1994
  • This thesis looks out for the korean trade present condition of the korean machinery industry through time series data, analyze the problem about machinery industry by deepening the trade imbalance between JAPANESE and KOEA (The trabe balance of payment about machinery between JAPANESE and KOREA, US$7,750,000,000 in 1992, us$8,450,000 in 1993,US$9,500,000,000 in 1994 forecast), have shown a reform measure of the balance of payment with indicate the importance of rearing the machinery industry.

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Safety Factor Analysis of Range-Shift on Multi-Purpose Agricultural Implement Machinery (다목적 농작업 기계 변속기 부변속 안전율 분석)

  • Moon, Seok Pyo;Baek, Seung Min;Lee, Nam Gyu;Park, Seong Un;Choi, Young Soo;Choi, Chang Hyun;Kim, Yong Joo
    • Journal of Drive and Control
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    • v.17 no.4
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    • pp.141-151
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    • 2020
  • The aim of this study was to analyze the safety factor of range-shift gear pairs on multi-purpose agricultural implement machinery for an optimal design of a transmission system. Gear-strengths such as bending and contact stress and safety factors were analyzed under three load conditions: an equivalent engine torque at plow tillage, a rated engine torque, and the maximum engine torque. Root and contact safety factor were calculated to be 3.88, 5.14, 2.24, 2.11, 2.21, 0.99 and 0.78, 0.94, 0.65, 0.68, 0.84, 0.85, respectively, under equivalent engine torque condition at the plow tillage. The root and contact safety factor were calculated to be 1.91, 2.53, 1.10, 1.04, 1.07, 0.48 and 0.55, 0.66, 0.46, 0.48, 0.59, 0.59, respectively, under rated engine torque condition. The root and contact safety factor were calculated to be 1.60, 2.11, 0.92, 0.87, 0.90, 0.40 and 0.51, 0.61, 0.42, 0.44, 0.54, 0.54, respectively, under the maximum engine torque condition. The multi-purpose agricultural implement machinery could be conducted under plow tillage operation. However, gear specifications for tooth surface need modification because the gear surface would be broken at all driving conditions as safety factors are lower than 1.

LOW COST DEBRIS ANALYSIS FOR INDUSTRIAL MACHINERY CONDITION EVALUATION

  • Raadnui, S.
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2002.10b
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    • pp.465-466
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    • 2002
  • In any mechanical system consisting of gears, shafts and/or bearings, the majority of metallic particles deposited into and carried by the lubrication system originate from the deterioration of oil-wetted working surfaces, even in proper lubrication system, due to failure mechanism (s) such as wear, fatigue and fretting corrosion. Determination of the point at which transition from normal to abnormal or to actual damage occurs has become a focus of attention in research activities for years, because it has been recognized that reliable, economic operation can be achieved through appropriate preventative measures. Known collectively from 'all size wear debris analysis' as early failure detection, the methods of testing for damage differ considerably, range from a micron or a submicron size debris analysis to Magnetic Chip Detector (MCD) ferrous debris analysis. This paper will be focused on the utilization of the low-cost analysis techniques for evaluation of industrial machinery condition.

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