• 제목/요약/키워드: Machine tool dynamics

검색결과 121건 처리시간 0.026초

고속 CNC 선반의 동특성 해석과 채터 예측 (Dynamic Characteristics Analysis and Chatter Prediction in High Speed CNC Lathe)

  • 이우석;이신영;이장무
    • 한국정밀공학회지
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    • 제16권7호
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    • pp.151-157
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    • 1999
  • Vibrations in machine tools make many problems in precision, production efficiency, and machine performance. The relative vibration between a workpiece and a tool is very complicated due to many sources. In this study, the dynamic characteristics of a newly developed CNC lathe were analyzed and its chatter characteristics were predicted by a chatter analysis method using finite element analysis and 3 dimensional cutting dynamics. The simulated results showed very complex characteristics of chatter vibration and the borderline of limiting depth of cut was used as the stability limit. To check the validity of this method, cutting tests were done in the CNC lathe using a boring bar as a tool because boring process is very weak due to long overhang . The experimental results showed that the simplified borderline was to be considered as limiting depth of cut at which the chatter vibration starts and the stability limits depended on various cutting parameters such as cutting speed, feed and nose radius of tool.

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부분구조합성법을 이용한 NC선반의 동적설계 (Dynamic Design of an NC Lathe by Using Substructure Synthesis Method)

  • 이신영;이장무
    • 한국정밀공학회지
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    • 제6권4호
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    • pp.126-135
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    • 1989
  • 본 연구에서는 공작기계의 동적설계를 합리적이고 효율적으로 수행하기 위하여 부분구조 합성법을 이용하여 부분구조의 감쇠 및 결합부의 특성행렬을 고려한 구조해석이론을 유도하고, 동적성능인 채터안정성 해석을 위하여 3차원 절삭동역학 이론을 사용하였다. 이를 결합하여 공작기계의 동적설계를 위한 전산프로그램 팩케지를 개발하고 국산 NC 선반의 성능개선에 응용하였으며, 부분구조 변경에 따른 전체 성능의 변화를 검토하였다.

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Bi-spectrum for identifying crack and misalignment in shaft of a rotating machine

  • Sinha, Jyoti K.
    • Smart Structures and Systems
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    • 제2권1호
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    • pp.47-60
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    • 2006
  • Bi-spectrum is a tool in the signal processing for identification of non-linear dynamic behvaiour in systems, and well-known for stationary system where components are non-linearly interacting. Breathing of a crack during shaft rotation is also exhibits a non-linear behaviour. The crack is known to generate 2X (twice the machine RPM) and higher harmonics in addition to 1X component in the shaft response during its rotation. Misaligned shaft also shows similar such feature as a crack in a shaft. The bi-spectrum method has now been applied on a small rotating rig to observe its features. The bi-spectrum results are found to be encouraging to distinguish these faults based on few experiments conducted on a small rig. The results are presented here.

CAE를 이용한 나노 임프린트 스테이지의 동적 거동해석 (Dynamic Analysis of a Nano Imprinting Stage Using CAE)

  • 이강욱;이민규;이재우;임시형;신동훈;장시열;정재일;임홍재
    • 한국공작기계학회논문집
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    • 제16권5호
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    • pp.211-217
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    • 2007
  • A nano-imprinting stage has been widely used in various fields of nanotechnology. In this study, an analysis method of a nano-imprinting stage machine using FEM and flexible multi-body kinematics and dynamics has been presented. We have developed a virtual imprinting machine to evaluate the prototype design in the early design stage. The simulation using CAE for the imprinting machine is not only to analyze static and dynamic characteristics of the machine but also to determine design parameters of the components for the imprinting machine, such as dimensions and specifications of actuators and sensors. Structural components as the upper plate, the rotator, the shaft and the translator have been modeled with finite elements to analyze flexibility effects during the precision stage motion. In this paper flexible multi-body dynamic simulation is executed to support robust design of the precision stage mechanism. In addition, we made the 4-axis stage model to compare the dynamic behavior with that of 3-axis stage model.

디지탈 상관법에 의한 공작기계 구조동력학에 대한 연구 (A study on machine tool structural dynamics by digital correlation method)

  • ;이장무
    • 대한기계학회논문집
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    • 제5권2호
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    • pp.139-150
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    • 1981
  • 미니컴퓨터와 디짓틸 상관법을 이용하녀 이상적인 아나로그 씨스템의 주파수 응답을 구하고 그 결과를 이론치와 비교하여 디짓탈 데이타 처리방법의 타당성을 검증하였다. 또한 이 방법을 실제로 복잡한 절삭중의 공작기계의 주파수응답 ㅕㄹ정에 적용하여 이때 야기되는 문제점을 검토하고 그 해결방안을 제시하였다. 또한 제 절삭 조건하에서 얻어진 주파수응답 함수로부터 공작기계의 아버 및 시편의 길이, 절삭 속도, 절삭깊이, 피이드율에 따른 공작기계 구조동력학의 변화를 규명하였다.

고압 분사노즐의 최적형상에 관한 연구 (A Study on the Optimum Shape of High-Pressure Injection Nozzle)

  • 이종선;김형철
    • 한국공작기계학회논문집
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    • 제12권2호
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    • pp.37-43
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    • 2003
  • This study makes to flow analysis of computational fluid dynamics(CFD) according to the basic theory of turbulent flow regarding high-pressure injection nozzle. It also makes structural analysis to find out the structural validity of the optimum shape of high-pressure injection nozzle. It divides to two areas such as plunger areas and high-pressure injection nozzle area including plunger.

6 자유도 병렬 공작기계를 위한 동역학 모델링 (Dynamic Modeling for 6-DOF Parallel Machine Tool)

  • 조한상;김종원
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1995년도 추계학술대회 논문집
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    • pp.1013-1016
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    • 1995
  • This paper deals with dynamics and control of a PRP6-DOF parallel manipulator. Dynamic modeling includes the effect of inertia of all links in the mechanism to increase modeling accuracy. Kinematic analysis about forward and inverse kinematics is also explained. Using Lagrange-D' Alambert method we get equations of motions in a link space which fully represent 6DOF motions of the manipulator.

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조립용 로봇이 3차원 그래픽 시뮬레이터 개발 (Development of a 3D Graphic Simulator for Assembling Robot)

  • 장영희
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 1998년도 춘계학술대회 논문집
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    • pp.227-232
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    • 1998
  • We developed a Off-Line Graphic Simulator which can simulate a robot model in 3D graphics space in Windows 95 version. 4 axes SCARA robot was adopted as an objective model. Forward kinematics, inverse kinematics and robot dynamics modeling were included in the developed program. The interface between users and the off-line program system in the Windows 95's graphic user interface environment was also studied. The developing language is Microsoft Visual C++. Graphic libraries, OpenGL, by Silicon Graphics, Inc. were utilized for 3D graphics.

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절삭가공시 절삭력 신호의 카오스적거동에 관한 규명 (Verification on Chaotic Behavior of Cutting Force in Metal Cutting)

  • 구세진
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 1996년도 추계학술대회 논문
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    • pp.96-100
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    • 1996
  • So far the analysis and modeling of cutting process is studied commonly assumed as being linear stochastic or chaotic without experimental verification. So we verified force signals of cutting process(ball end-milling) is low-dimensional chaos by calculating Lyapunov Exponents. reconstructing attractor using time delay coordinates and calcula-ting it's fractal dimension.

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산업용 로봇의 3차원 오프라인 그래픽 시뮬레이터 개발 (Development of a 3D Off-Line Graphic Simulator for Industrial Robot)

  • 이병국
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 1999년도 추계학술대회 논문집 - 한국공작기계학회
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    • pp.565-570
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    • 1999
  • In this paper, we developed a windows 95 version Off-Line Programming system which can simulate a Robot model in 3D Graphics space. 4axes SCARA Robot (especially FARA SM5) was adopted as an objective model. Forward kinematics, inverse kinematics and robot dynamics modeling were included in the developed program. The interface between users and the OLP system in the Windows 95's GUI environment was also studied. The developing language is Microsoft Visual C++. Graphic libraries, OpenGL, by silicon Graphics, Inc. were utilized for 3D Graphics.

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