• Title/Summary/Keyword: MQL

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The Characteristics of SIL Lens Machining Using Diamond Turning Machine (초정밀가공기를 이용한 SIL 렌즈의 절삭특성)

  • Won, Jong-Ho;Park, Won-Kyoo;Kim, Ju-Hwan;Kim, Geon-Hee
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.2 no.1
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    • pp.63-68
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    • 2003
  • The aspherical lenses are used as objective lens of optical pickup. To examine the design factor the sample product is made before manufacturing of injection mould of lens. The optimum cutting condition of PMMA lens sample with ultra precision SPDT, the roam spindle speed, the depth of cut, the feedrate are found. The demanded surface roughness 100m Ra, aspherical form error $0.5{\mu}m$ P-V for aspherical lens of optical data storage device are satisfied.

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A study of Pickup Lens manufacturing in diamond turing machine (초정밀가공기를 이용한 광 저장용 렌즈의 절삭특성)

  • 김건희;홍권희;김효식;박지영;박원규
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.10a
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    • pp.891-894
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    • 1997
  • The asphericals lenses are used as objective lens of optical pickup. To examine the design factor the sample product is made before manufacturing of injection mould of lens. The optimum cutting condition of PMMA lens sample with ultra precision SPDT, he main spindle sped, the depth of cut, the feedrate are found. The demanded surface roughness 10nm Ra, aspherical form error 0.5${\mu}{\textrm}{m}$ P-V for aspherical lens of optical data storage device are satisfied.

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INVESTIGATIONS ON DRILLING SCM 440 STEEL WITH ELECTRO STATIC LUBRICANTION (ESL) SYSTEM

  • Reddy, N. Suresh Kumar;Jeon, Kang-Min;Yang, Min-Yang
    • Proceedings of the KSME Conference
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    • 2008.11a
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    • pp.1010-1015
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    • 2008
  • The rapid wear rate of cutting tools due to high cutting temperature is a critical problem to be solved in machining of hardened steel. Application of cutting fluid influences the performance of machining because of its lubrication and cooling actions. But, the environmental concerns call for the reduced use of cutting fluids in machining operations. Near-dry machining such as minimum quantity lubrication is regarded as one of the solutions to this difficulty. In the present work, cutting fluid was applied as a high velocity jet at the machining zone continuously at an extreme low rate using a fluid application system developed namely Electro Static Lubrication (ESL) during drilling of hardened steel. The performance of ESL has been compared with that of dry and MQL (minimum quantity lubrication) machining.

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A Balanced Batching Scheme of User Requests in Near VOD Servers

  • Jung, Hong-Ki;Park, Sung-Wook;Park, Seung-Kyu
    • Proceedings of the IEEK Conference
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    • 2000.07a
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    • pp.322-325
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    • 2000
  • In a batch scheduling policy being different from real video system, the requests are not served immediately due to grouping user's requests upon every scheduling points. Such waiting delays by inefficient managements makes an unfair service to users and increases the possibility of higher reneging rates. This paper proposes an adaptive batch scheduling scheme which reduces the average waiting time of user’s requests and reduces the starvation problem for requesters of less popular movies. The proposed scheme selects dynamically multiple videos in given intervals based on the service patterns which reflect the popularity distribution and resource utilizations. Experimental simulation shows that proposed scheme improves about 20-30 percent of average waiting time and reduces significantly the starving requesters comparing with those of conventional methods such as FCFS and MQL.

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A Study on High Speed Machining Distortion Characteristics of Aluminum Lithium Alloys Wing Rib (Al-Li 합금 윙립의 고속가공 변형특성에 관한 연구)

  • Lee, In-Su;Kim, Hae-Ji
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.13 no.6
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    • pp.111-118
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    • 2014
  • Aluminum lithium alloys are new materials developed for lightweight aircraft parts. However, as compared with conventional aluminum alloys in high-speed machining, problems such as tool wear, machining distortion, and cutting ability arise. This study presents the machining distortion characteristics of an Al-Li alloy wing tip in relation to the cutting heat in high-speed machining. A machining experiment was conducted with high-speed machining equipment for an evaluation of the machining distortion characteristics, with each machining stage temperature change of the workpiece machining surface, and the inside and outside temperature changes of the equipment measured. By measuring the amount of distortion of the workpiece before and after machining, the cutting heat was analyzed with regard to its effect on machining distortion in the product.

Development of Low Pollution Grinding Technology using Mist (Mist를 이용한 저공해 연삭 가공기술 개발)

  • 최헌종;이석우;김대중;정해도
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.11a
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    • pp.793-797
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    • 2000
  • The environmental problems by using coolant demanded the new cooling methods. As one of them the studies on the dry grinding with compressed cold air have been done. The cooling method using compressed cold air was effdve thmugh going down the temperature of compressed air supplied below $-25^{\circ}C$ and inneasing the amount of mmpresd cold air, but had not enough cooling effect due to the low performance of lubrication. Therefore, the cooling methods using MQL(Minimum Quantity Lubrication) or mist newly were suggested. These two methods can satisfy both cooling effect and lubrication with only small amount of coolant, also has the benefit in the point of decreasing the envimnmental pollution. This paper focused on analyzing the grindmg characteristics of the cooling method using mid. The generated heat and grinding force of the cooling method using mist were compared with them of coolant and compressed cold air. And them grinding test according to the temperature of compressed cold air, mist spray amount and mist supply direction were done.

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Design optimization for analysis of surface integrity and chip morphology in hard turning

  • Dash, Lalatendu;Padhan, Smita;Das, Sudhansu Ranjan
    • Structural Engineering and Mechanics
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    • v.76 no.5
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    • pp.561-578
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    • 2020
  • The present work addresses the surface integrity and chip morphology in finish hard turning of AISI D3 steel under nanofluid assisted minimum quantity lubrication (NFMQL) condition. The surface integrity aspects include microhardness, residual stress, white layer formation, machined surface morphology, and surface roughness. This experimental investigation aims to explore the feasibility of low-cost multilayer (TiCN/Al2O3/TiN) coated carbide tool in hard machining applications and to assess the propitious role of minimum quantity lubrication using graphene nanoparticles enriched eco-friendly radiator coolant based nano-cutting fluid for machinability improvement of hardened steel. Combined approach of central composite design (CCD) - analysis of variance (ANOVA), desirability function analysis, and response surface methodology (RSM) have been subsequently employed for experimental investigation, predictive modelling and optimization of surface roughness. With a motivational philosophy of "Go Green-Think Green-Act Green", the work also deals with economic analysis, and sustainability assessment under environmental-friendly NFMQL condition. Results showed that machining with nanofluid-MQL provided an effective cooling-lubrication strategy, safer and cleaner production, environmental friendliness and assisted to improve sustainability.

Acute Toxicity on Daphnia Magna for Electric Cable Factory Wastewater (물벼룩에 의한 전선공장폐수의 급성독성가)

  • Chae, Su-Gwon;Kim, Nam-Cheon;Kim, Geon-Heung
    • Water for future
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    • v.25 no.2
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    • pp.61-66
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    • 1992
  • This study was to determine the static acute toxicity on Daphnia magna for the Electric cable Factory Wastewater. Activated sludge process was used to treat the wastewater with three different F/M ratios, 0.36, 0.2, 0.1 mg COD/day.mg MLSS. The results of laboratory bioassay with Daphnia magna were as follows. 1)24hr, 48hr-LC$ of the influent were 17.33% and 11.73%. 2)24hr-LC $ of effluents treated with F/M ratio 0.36,0.26 and 0.1mg COD/day.mg MLSS were 26.69% 32.70% and 38.36% respectively, 48-LC$ of these effluents were 14.48% 27.88% and 31.58% respectively. 3)According to various F/M ratios, the ratios of dffluent 48hr-LC$ to filtrated 48hr-LC$ were 1.58, 1.83 and 1.47respectively 4)Activated sludge process effluents treated with activated carbon had little toxicity on Daphnia magna.

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Optimization of Cooling Conditions by Supplying Cutting Oil Applied with Mist Nozzle to Minimize Tapping Processing Temperature (Tapping 가공 온도 최소화를 위해 미스트 노즐 적용 절삭유 공급에 따른 냉각조건 최적화)

  • Oh, Chang-hyouk;Kim, Young-Shin;Jeon, Euy-Sik
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.21 no.5
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    • pp.98-104
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    • 2022
  • When processing parts, the cutting oil can improve the cooling performance of the workpiece and tool to increase the precision of the workpiece or extend the life of the tool and facilitate chip extraction. Since such cutting oil has a harmful effect on the environment and the human body due to additives such as sulfur, research on a minimum lubrication supply method using an eco-friendly oil is recently underway. The minimum lubrication supply method minimizes the amount of cutting oil used during processing and processes it, which can reduce the amount of cutting oil used, but has a problem in that cooling performance efficiency is poor. Therefore, this study conducted a study on mist cooling of lubricants to reduce the amount of cutting oil used and maximize the cooling effect of processing heat generated during tapping processing. Spray pressure, processing speed, direction, and lubricant spray amount, which are considered to have an effect on cooling performance, were set as process conditions, and the effect on temperature was analyzed by performing an experiment using the box benquin method among experiments were analyzed. Through the experimental analysis results, the optimal conditions for mist and processing that maximize the cooling effect were derived, and the validity of the results derived through additional experiments was verified. In the case of processing by applying the mist lubrication method verified through this study, it is considered that high-precision processing is possible by improving the cooling effect.

Establishment of Pre-Harvest Residue Limit (PHRL) of Fungicides Azoxystrobin and Difenoconazole on Prunus mume fruits (매실 중 살균제 azoxystrobin과 difenoconazole의 생산단계 잔류허용기준 설정)

  • Lee, Dong Yeol;Kim, Yeong Jin;Park, Min Ho;Lee, Seung Hwa;Kim, Sang Gon;Kang, Nam Jun;Kang, Kyu Young
    • The Korean Journal of Pesticide Science
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    • v.17 no.4
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    • pp.307-313
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    • 2013
  • This study was carried out to investigate the residual characteristics of fungicide azoxystrobin and difenoconazole in Prunus mume fruits, and establish pre-harvest residue limits (PHRL) based on dissipation and biological half-lives of fungicide residues. The fungicides were sprayed onto the crop at recommended dosage once and 3 times in 7 days interval, respectively. The samples were harvested at 0, 1, 2, 4, 6, 8, 10, 12 and 14 days after treatment. These residual pesticides were extracted with QuEChERS method, clean-up with $NH_2$ SPE cartridge, and residues were analyzed by HPLC/DAD and GLC/ECD, respectively. Method quantitative limits (MQL) of azoxystrobin were 0.03 mg $kg^{-1}$ and of difenoconazole were 0.006 mg $kg^{-1}$. Average recovery were $93.2{\pm}2.49%$, $85.5{\pm}1.97%$ for azoxystrobin at fortification levels at 0.3 and 1.5 mg $kg^{-1}$, and $100.8{\pm}6.74%$, $87.6{\pm}9.92%$ for difenoconazole at fortification levels at 0.06 and 0.3 mg $kg^{-1}$, respectively. The biological half-lives of azoxystrobin were 5.9 and 5.2 days at recommended dosage once and 3 times in 7 days interval, respectively. The biological half-lives of difenoconazole were 9.3 and 8.0 days at recommended dosage once and 3 times in 7 days interval, respectively. The PHRL of azoxystrobin and difenoconazole were recommended as 5.32 and 1.64 mg $kg^{-1}$ for 10 days before harvest, respectively.