• Title/Summary/Keyword: MDF performance

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Effect of Wood-Fiber Characteristics on Medium Density Fiberboard (MDF) Performance

  • Park, Byung-Dae;Kim, Yoon-Soo;Riedl, Bernard
    • Journal of the Korean Wood Science and Technology
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    • v.29 no.3
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    • pp.27-35
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    • 2001
  • Four different sources of wood-fibers from Eucalyptus, Italian poplar, hemlock, and mixed species fibers were used to study the influence of their fiber characteristics on the performance of medium density fiberboard (MDF) panels bonded with both urea-formaldehyde (UF) and phenol-formaldehyde (PF) adhesives. Included fiber characteristics were fiber length, size distribution, bulk density, and acidity. Physical and mechanical properties of MDF panels manufactured by dry process using these different fibers were determined for the comparison of board performance. Two hardwood species had a large fraction of short fibers resulting in a higher bulk density while very long hemlock fibers had lower bulk density. Fiber acidity was revealed to strongly affect the internal bond (IB) strength of MDF panels bonded with UF resins. MDF panels made from mixed species fibers showed highest IB strength of all panels prepared. UF-bonded MDF panels showed poor dimensional stability. In conclusion, the present study showed that wood-fiber characteristics such as fiber length, bulk density, and acidity affect the performance of MDF boards, and also suggested that fiber characteristics be considered for MDF panel manufacture.

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A Study on the Flame Retardant Performance of MDF Wood According to Flame Retardant Treatment Method (방염처리 방법에 따른 MDF 목재의 방염성능에 관한 연구)

  • Cha, Jung-Min;Hyun, Seong-Ho;Kim, In-Beom;Yoon, Myung-O
    • Fire Science and Engineering
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    • v.25 no.6
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    • pp.146-155
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    • 2011
  • In the study, test was carried out to compare the flame retardant performance for the specimen of MDF wood to which field flame retardant treatment (post processing flame retardant) is applied, which is coated with flame retardant film of 5 companies, locally distributed, and MDF wood (nontreated, flame retardant film non-coated) to which aqueous or oil-based fire-retardant paint is applied. As a result of combustion test of MDF wood which was coated with flame retardant film of 5 companies, 2 products showed suitable values in 4 criteria, but other 3 products showed 10~40 % disqualification rate. In regard of characteristics of fire-retardant paint, oil-based fire-retardant paint is better than aqueous fire-retardant paint in flame retardant performance criteria, but MDF wood to which oilbase fire-retardant paint was applied was shown to have higher toxicity index grade than MDF wood to which aqueous fire-retardant paint was applied relatively.

Developing of Sound Absorption Composite Boards Using Carbonized Medium Density Fiberboard (탄화 중밀도섬유판을 이용한 목재흡음판 개발)

  • Lee, Min;Park, Sang-Bum;Byeon, Hee-Seop;Kim, Jong-In
    • Journal of the Korean Wood Science and Technology
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    • v.42 no.6
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    • pp.714-722
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    • 2014
  • In the previous study, a variety of wood-based panels was thermally decomposed to manufacture carbonized boards that had been proved to be high abilities of insect and fungi repellence, corrosion and fire resistant, electronic shielding, and formaldehyde adsorption as well as sound absorption performance. Based on the previous study, carbonized medium density fiberboard (c-MDF) was chosen to improve sound absorption performance by holing and sanding process. Three different types of holes (cross shape, square shape, and line) with three different sanding thickness (1, 2, and 3 mm) were applied on c-MDF and then determined sound absorption coefficient (SAC). The control c-MDF without holes had 14% of SAC, however, those c-MDFs with holes had 16.01% (square shape), 15.68% (cross shape), and 14.25% (line) of SAC. Therefore, making holes on the c-MDF did not significantly affect on the SAC. As the degree of sanding increased, the SAC of c-MDF increased approximately 65% on sanding treated c-MDFs (21.5, 21.83, and 19.37%, respectively) compared to the control c-MDF (13%). Based on these results, composite sound absorbing panel was developed with c-MDF and MDF (11 mm). The noise reduction coefficient of composite sound absorbing panel was 0.45 which was high enough to certify as sound absorbing material.

A Study on the Scheme to Maintain the Flatness of MDF According by painting and by thickness to the Environment Humidity (습도환경에서 두께와 도장재별 MDF의 평탄도 유지방안에 대한 연구)

  • Jeong, Jae-Eun
    • Korean Institute of Interior Design Journal
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    • v.16 no.5
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    • pp.98-106
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    • 2007
  • With the recent increase in the amount of interior materials, the medium-density fiberboard(MDF) has continued to be produced at an increasing rate. Accordingly, to prevent the deformation of MDF after its construction, secure the precision of its finishing and improve the performance of its design, this study attempted to investigate the effect of environment humidity conditions on flatness according to the field used in MDF and its relationship to other physical properties. An attempt was made to conduct this study by changing the conditions of surface treatment by moisture and by thickness. For this purpose, it is judged that it is desirable to prevent scheme to maintain the flatness by defining the coefficient of water absorption-induced length change as in the regulation on low-density soft fiberboard and adjusting the standard for wet bending strength upward. It is thought that is further studies will be conducted about the effect of material, adhesive and thermal pressure condition, production system and processing method used in MDF on its scheme to maintain the flatness and changes in length and thickness expansion.

Phenol-Formaldehyde (PF) Resin Bonded Medium Density Fiberboard

  • Park, Byung-Dae;Riedl, Bernard;Park, Sang-Jin
    • Journal of the Korean Wood Science and Technology
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    • v.27 no.1
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    • pp.64-71
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    • 1999
  • This study was conducted to manufacture MDF panels bonded with PF resins which provide excellent durability and dimensional stability with panels, and to identify benefits and weaknesses of using PF resins for MDF panels that have been manufactured with urea-formaldehyde (UF) resins for interior applications due to its low dimensional stability under moisture conditions. The results showed that the performance of PF-bonded MDF panels satisfied the performance requirement. A six-cycle aging test also revealed that PF-bonded MDF panels had high durability. Thickness swelling after 24 hours submersion in cold water was less than 2 percent, showing good dimentioanl stability. The identified weaknesses of using PF resins were relatively high resin content and long hot-pressing time. An acceptable resin content appeared to be 8 percent which can increase the production cost of PF-bonded MDF panels. The hot-pressing time (7 minutes) used in this study is relatively long compared to that of UF-bonded MDF panels. This result also indicates that hot-pressing process has to be optimized to control various pressing variables.

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Development of Adhesive Resins Formulated with Rapeseed Flour Hydrolyzates for Medium Density Fiberboard (MDF) (유채박 가수분해물을 이용한 중밀도섬유판(MDF) 제조용 접착제의 개발)

  • Yang, In;Han, Gyu-Seong;Choi, In-Gyu;Kim, Yong-Hyun;Ahn, Sye-Hee;Oh, Sei-Chang
    • Journal of the Korean Wood Science and Technology
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    • v.40 no.3
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    • pp.177-185
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    • 2012
  • The interest to develop adhesives from renewable resources is growing to substitute petroleum-based adhesive resins in the manufacture of wood based panels. In our study, rapeseed flour (RSF), which is the by-product of bio-diesel produced from rapeseed, were hydrolyzed with acid and alkali. As a crosslinking agents of the RSF hydrolyzates, phenol-formaldehyde prepolymers (PF) were prepared. The RSF hydrolyzates and PF were mixed to complete the formulation of RSF-based adhesive resins, and the resins were applied to make the medium density fiberboard (MDF). The physical and mechanical properties of the MDF were measured to examine whether RSF can be used as raw materials of adhesive resins for the manufacture of MDF or not. The average moisture content and density of the MDF made with RSF-based adhesive resins satisfied the minimum requirement of KS standard, but the thickness swelling was not. The bending strengths of the MDF made with RSF-based adhesive resins were lower than that of the MDF made with commercial UF resins, but the internal bonding strengths of tested MDF in some make-up conditions of RSF-based adhesive resins were higher than that of MDF made with commercial UF resins. These results showed the potential of RSF as a raw material of adhesives for the production of MDF. Future works on the optimal manufacturing process conditions of MDF made with RSF-based adhesive resins are required to improve the performance of MDF made with RSF-based resins.

A Study on the Flame Resistance and Combustion Characteristics of MDF Plywood (MDF합판의 방염 및 연소특성에 관한 연구)

  • Kim, In-Beom
    • Korean Chemical Engineering Research
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    • v.52 no.2
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    • pp.256-260
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    • 2014
  • Interior of the building is used as a MDF plywood if there is a fire in order to delay the ignition, flame retardant paint, flame retardant solution and flame retardant film are being handled by the flame retardant. Combustion characteristics anf flame retardant performance results can be summarized as follows: General film with a sample showed that short of the criteria in terms of carbonation area, and the results of flame retardant paint, flame retardant solution and flame retardant film products satisfied the criteria. Toxic gases generated in the combustion process results in a film samples using a high incidence of carbon monoxide and the creation of a smoke could be seen. This confirm that is estimated that result from incomplete combustion of PVC film that attach, and displays high toxicity index and hazard class relatively.

Manufacture and Performance Evaluation of Medium-density Fiberboard Made with Coffee Bean Residue-Wood Fiber (커피박과 목섬유를 이용한 중밀도섬유판의 제조 및 성능 평가)

  • Yang, In;Lee, Kwang-Hyung;Oh, Sei-Chang
    • Journal of the Korean Wood Science and Technology
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    • v.41 no.4
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    • pp.293-301
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    • 2013
  • This study discusses the feasibility of coffee bean residue as a raw material of medium-density fiberboard (MDF). In this relation, the effect of coffee bean residue known as an absorbent material on the physical and mechanical properties of MDF manufactured at its different addition level. Coffee bean residue which is a by-product of coffee mill and large amount of waste left over after processing for instant coffee was added at the level of 3, 6, and 9% on dry basis and urea formaldehyde resin was used as the adhesive. The MDF made with mixture of wood fiber and coffee bean residue was tested for physical and mechanical properties as well as formaldehyde emission. The bending strength and internal bonding strength of the MDF made with mixture of wood fiber-coffee bean residue were higher than that of the KS standard in randomized mat structure type, but not in layered mat structure type. Also, the physical properties of MDF made with mixture of wood fiber-coffee bean residue showed a considerable improvement in thickness swelling over the commercial MDF. More importantly, the formaldehyde emission rate of MDF made with mixture of wood fiber-coffee bean residue met the KS standard and was close to that of commercial MDF. These results showed the feasibility of coffee bean residue as a raw material for the production of environmentally-friendly MDF. Additional works on adhesive-coffee bean compatibility, improvement of moisture absorption effect and reduction the formaldehyde emission rate by carbonization of coffee bean residue may be required.

Design of Contention Free Parallel MAP Decode Module (메모리 경합이 없는 병렬 MAP 복호 모듈 설계)

  • Chung, Jae-Hun;Rim, Chong-Suck
    • Journal of the Institute of Electronics Engineers of Korea SD
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    • v.48 no.1
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    • pp.39-49
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    • 2011
  • Turbo code needs long decoding time because of iterative decoding. To communicate with high speed, we have to shorten decoding time and it is possible with parallel process. But memory contention can cause from parallel process, and it reduces performance of decoder. To avoid memory contention, QPP interleaver is proposed in 2006. In this paper, we propose MDF method which is fit to QPP interleaver, and has relatively short decoding time and reduced logic. And introduce the design of MAP decode module using MDF method. Designed decoder is targetted to FPGA of Xilinx, and its throughput is 80Mbps maximum.

Shotcrete-Retrofit of Shear Walls with an Opening (개구부를 가지는 전단벽의 숏크리트 보강)

  • Choi, Youn-Cheul;Choi, Chang-Sik;Kim, Hyun-Min;Lee, Li-Hyung
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.11 no.5
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    • pp.71-80
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    • 2007
  • Because of the characteristics relating to high tensile ductility, High Performance Fiber Reinforced Cementitious Composites (HPFRCC) are studied to be adopted in repair and retrofit of buildings. A series of three shear wall specimens was tested under constant axial stress and reversed cyclic lateral loading in order to evaluate the seismic retrofit that had been proposed for the shear wall with the opening. The retrofit involved the use of newly developed ECC and MDF(Macro Defect Free), both of which are sprayed through the high pressure pump, over the entire face of the wall. The results indicate that two difference types of retrofitting strategy make the different effects of a rise in the strength and ductility of each specimen.