• Title/Summary/Keyword: Lubrication system

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The Lubrication Characteristics of the Vane Tip Under Inlet Pressure Boundary Conditions for an Oil Hydraulic Vane Pump

  • Cho Ihn-Sung;Oh Seok-Hyung;Jung Jae-Youn
    • Journal of Mechanical Science and Technology
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    • v.19 no.12
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    • pp.2179-2186
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    • 2005
  • The lubrication modes of line contact between the vane and the camring in an oil hydraulic vane pump have been investigated. First, variations of the radial acting force of a vane were calculated from previously measured results of the dynamic internal pressure in four chambers surrounding a vane. Next, distinctions of the lubrication modes were made using Hooke's chart, which represents an improvement over Johnson's chart. Finally, the influence of boundary conditions in the lubrication region on fluid film lubrication was examined by calculating film pressure distributions. The results show that the lubrication modes of the vane tip are a rigid-variable viscosity region. This region discharges pressure higher than 7 MPa, and exerts a great influence on oil film pressure in the large arc section due to the Piezo-viscous effect.

Engine Lubrication System Design Using Computational Fluid Dynamic Analysis (전산유체해석을 이용한 엔진윤활시스템 설계)

  • Yun Jeong-Eui;Sim Byong-Min;Han Seh-Beom;Cheong Yeon-Doo;Kim Dong-Youl;Chae Kyung-Duck;Hwang Yeong-Taik;Park Jong-Won;Yoon Seong-Ho;Kim Yong-Tae;Park Pyeong-Wan
    • Tribology and Lubricants
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    • v.21 no.4
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    • pp.165-170
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    • 2005
  • Engine lubrication system has very complex oil flow networks. Therefore it is difficult to evaluate and optimize the system only depending on experimental results. When we plan upgrading the engine performance the engine lubrication system must be considered in the plan. In this paper, engine lubrication system design using computational fluid dynamic analysis was studied. To do this, unsteady transient flow network analysis on the engine oil circuit system was carried out. Finally we discussed the design process in the modified engine lubrication system.

A Study on the Flow Characteristic of Lubrication Oil System in Manual Transmission System for Large Commercial Vehicle (대형 상용차용 수동변속기내 윤활시스템의 유동특성에 관한 연구)

  • Yi, Chung-Seob;Suh, Jeong-Se;Song, Chul-Ki;Shin, Yoo-In;Yun, Ji-Hun;Chung, Kyung-Taek
    • The KSFM Journal of Fluid Machinery
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    • v.13 no.6
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    • pp.77-82
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    • 2010
  • This study has conducted numerical analysis for lubrication system of transmission for commercial vehicle. The lubrication oil system in transmission can be applied to a large scale commercial vehicle which is over 15tons. The flow rate of lubricating oil has been obtained for each of branch port from the lubrication pipe. The results from numerical simulation are mainly suggested for the mass flow rate of lubrication oil in the rotating main shaft of transmission system. It has been found that the mass flow rate from oil hole increased with an rotating rate of main shaft. The flow characteristic from oil hole has been presented for the lubricating system in the manual transmission.

A Study on the Oil-Jet Lubrication Characteristics of a Motor-Integrated High-Speed Spindle System with $\phi$65mm$\times$25,000rpm (오일제트윤활방식의 25,000rpm급 모터내장형 고속주축계의 윤활특성에 관한 연구)

  • 이용희;김석일;김태형;박보선
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.5
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    • pp.59-64
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    • 1998
  • In this study, a motor-integrated high-speed spindle system with $\psi$65mm $\times$ 25,000rpm is developed by introducing the oil-jet lubrication method, ceramic angular contact ball bearings, a built-in motor and so on. And oil-jet lubrication experiments fur evaluating the system performance are performed under various operation conditions. Especially, in order to establish the oillet lubrication conditions related to the development of a high-speed spindle system, the effects of oil supply rate and rotational spindle speed are investigated on the temperature rise, temperature distribution, motor current and so on.

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The Design Review for Lubrication System of an Internal Combustion Engine (내연기관 윤활시스템의 설계검증)

  • Chun, Sang-Myung
    • Tribology and Lubricants
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    • v.26 no.3
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    • pp.175-183
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    • 2010
  • It is not too much to say that, at the beginning of engine development, the most important areas for a good engine concept design is the lubrication system design. So, between right after finishing concept design and before procuring the engine, it is necessary to carry out the system lubrication analysis for the initially designed lubrication system and the related lubricating parts. Therefore, in this paper, it is to describe the results of a design review carried out the numerical net work analysis on the engine bearings and the lubrication system of an initially designed 2.0 L DOHC engine.

A Study on Effects of Oil Aeration Level on Engine Lubrication System by using Computer Program (컴퓨터 프로그램을 이용한 엔진오일 내 공기함량 변화가 엔진윤활시스템에 미치는 영향 연구)

  • 전상명;박영환;장시열
    • Tribology and Lubricants
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    • v.17 no.3
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    • pp.198-208
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    • 2001
  • A Parametric study based on a computer analysis of the lubrication system of a four-cylinder gasoline engine is illustrated. Through the parametric study, the effects of various aeration levels on the change of oil flow rate and pressure are investigated. Also, at high oil temperature and low engine speed, the effect of oil aeration level on oil flow characteristics in lubrication system is investigated. The illustrated results may give to designers the guide lines of oil aeration level for the safe design of engine lubrication systems in terms of minimum pressure at crank oil bore.

A Study on the Engine Lubrication System Analysis Adapting Discontinuous Oil Supply Crankshaft System (불연속 오일공급 크랭크샤프트 시스템을 채택한 엔진 윤활시스템의 해석)

  • 윤정의
    • Tribology and Lubricants
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    • v.20 no.1
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    • pp.27-32
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    • 2004
  • This paper presents unsteady oil flow behaviors in the engine lubrication network to clarify the differences between continuous and discontinuous oil supply crankshaft system. Using commercial network analysis program, Flowmaster2, engine lubrication network system analysis were carried out. And effects of crankshaft speed and supplied oil pressure on pressure fluctuation in oil groove and oil flow rate to each bearing were analyzed.

A Study on the Aeration Mechanism in the Engine Lubrication System (엔진 윤활 시스템에 있어서 Aeration 발생 Mechanism연구)

  • 윤정의;전문수
    • Tribology and Lubricants
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    • v.17 no.6
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    • pp.447-452
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    • 2001
  • In development process of engine lubrication system, many failure cases are related with aeration problem. Therefore, it is very important to clarify the aeration in the engine oil circuit system. As of today, many factors have been introduced as the major cause in the engine oil aeration. However, still many test data related with those are required to clearly understand it. In this paper the aeration measurement system and calculation method are introduced. And also using this system we measured engine oil aeration for various cases. From these results some conclusions are reduced.

Oil-Air Lubrication Characteristics of a High Speed Spindle System for Machine Tools(I) Effect of Oil Supply Rate, Rotational Spindle Speed and Spindle System Structure (공작기계용 고속주축계의 오일에어윤활특성에 관한 연구 (I) 공급유량, 주축회전수 및 주축계 구조의 영향)

  • 김석일;최대봉;박경호
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.17 no.2
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    • pp.351-358
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    • 1993
  • Recently a high speed spindle system for machine tools has attracted considerable attention to reduce the machining time, to improve the machining accuracy, to perform the machining of light metals and hard materials and to unite the cutting and grinding processes. In this study, a high speed spindle system is developed by applying the oil-air lubrication method, angular contact ball bearings, injection nozzles with dual orifices and so on. And a lubrication experiment for evaluating the performance of the spindle system is carried out. Especially, in order to establish the lubrication conditions related to the development of a high speed spindle system, the effects of oil supply rate, rotational spindle speed and so on are studied and discussed on the bearing temperature rise, bearing temperature distribution and frictional torque. And the effect of spindle system structure on the bearing temperature distribution is investigated.

Characteristics of Friction and Wear of Metals Under Vapor Phase Lubrication (Vapor Phase Lubrication을 통한 금속의 마찰 및 마멸 특성)

  • 김대은;양지철;성인하
    • Tribology and Lubricants
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    • v.18 no.2
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    • pp.109-116
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    • 2002
  • phase lubrication can be used as an alterative lubrication method to overcome the demerits of liquid and solid lubrications. In this work, the tribological characteristics of metals are investigated under vapor phase lubrication. It was found that the friction coefficient and wear volume can be controlled efficiently by the amount of vapor phase lubricant delivered to the sliding interface. The friction coefficient could be reduced to about 0.1 under vapor lubrication. Also, depending on the amount of vapor lubrication delivered to the system, the width of the wear track could be varied between 50 to 250 Um. It is shown that vapor phase lubrication mechanism is very effective to control the friction and wear phenomena without the use of excessive oil.