• Title/Summary/Keyword: Lubricant effect

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Design Characteristics of Non-Contact Type Seal for High Speed Spindle (고속주축용 비접촉 시일의 형상설계 연구)

  • 나병철;전경진;한동철
    • Journal of the Korean Society for Precision Engineering
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    • v.14 no.4
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    • pp.56-63
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    • 1997
  • Sealing of lubricant-air mixture in the high performance machining center is one of most the important characteristics to carry out enhanced lubrication. High speed spindle requires non-contact type of sealing mechanism. Evaluating an optimum seal design to minimize leakage is concerned in the aspect of flow control. Effect of geometry and leakage path are evaluated according to variation of sealing geometry. Velocity, pressure, turbulence intensity of profile is calculated to find more efficient geometry and variables. This offers a methodological way of enhancement seal design for high speed spindle. The working fluid is regarded as two phases that are mixed flow of oil phase and air phase. It is more reasonable to simulate an oil jet or oil mist type high speed spindle lubrication. Turbulence and compressible flow model are used to evaluate a flow characteristic. This paper considers a design effect of sealing capability of non- contact type seals for high speed spindle and analyzes leakage characteristics to minimize a leakage 7 on the same sealing area.

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Dynamic Elastohydrodynamic Film Thickness in Rocker-Arm Valve Train System (로커암 밸브 트레인의 동적 탄성유체윤활 유막 연구)

  • 장시열;이희락
    • Tribology and Lubricants
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    • v.19 no.4
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    • pp.195-202
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    • 2003
  • Many computational researches have been performed about EHL film thickness in the contact between cam and follower in the engine valve train system. However, those computations do not explain the characteristics of dynamic film thickness which means squeeze film effect. Without the consideration of transient term in the Reynold's equation, the predicted film thickness from steady state condition has large difference from the actual film thickness. In this study, we have investigated the kinematic and dynamic simulations of rocker-arm valve train system. From the dynamic simulation, the applied load and the entraining velocity of the lubricant between cam and follower are obtained and with these values the dynamic film thickness is computed by Newton-Raphson method and compared with the steady state film thickness.

Lubrication Effect of Liquid Nitrogen in Cryogenic Machining Friction on the Tool-chip Interface

  • Jun Seong-Chan
    • Journal of Mechanical Science and Technology
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    • v.19 no.4
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    • pp.936-946
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    • 2005
  • The liquid nitrogen as an environmentally safe coolant has been widely recognized in cryo­genic machining, its function as a lubricant is plausible due to its chemical inertness, physical volatility and low viscosity. Since a reduced friction is a direct witness of the lubrication effect from a tribological viewpoint, this paper presents an evaluation of the apparent friction coefficient on the tool-chip interface in cryogenic cutting operations to prove and characterize the lubricity of LN2 in cryogenic machining. The cryogenic cutting technology used in this study is based on a cooling approach and liquid nitrogen delivery system which are intended to apply liquid nitrogen in well-controlled fine jets to selectively localized cutting zones and to penetrate liquid nitrogen to the tool-chip interface. It has been found that the apparent friction coefficient can be significantly reduced in cryogenic machining, depending on the approach of liquid nitrogen delivery.

Effect on electrolyte concentration during the ElectroKinetic-Fenton Process for contaminated soil around railroad turnout (선로분기기 주변 철도토양의 동전기-펜톤 공정 정화에 따른 전해질 농도의 영향)

  • Kang, Hae-Suk;Jung, Woo-Sung;Yun, Sung-Taek;Kwon, Tae-Soon;Lee, Cheul-Kyu;Kim, Hee-Man
    • Proceedings of the KSR Conference
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    • 2010.06a
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    • pp.1997-2001
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    • 2010
  • Generally, railroad soil around turnout was caused by leakage of lubricant oils during its maintenance. So, TPH concentration in soil was much higher than standard in Soil Envirnment Law. In additiont, railroad site was still difficult to assess due to railcar operation. This research was conducted to investigate the effect on electrolyte concentration during the Electrokinetic-Fenton process for contaminated soil around railroad turnout. As a result, experimental result shows that TPH removal in soil and amount of EOF were changed depending on electrolyte concentration. In future, the removal efficiency can be enhanced to optimize concentration in EK-Fenton Process.

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Effect of characteristic of surface roughness on friction and wear in sliding (표면 조도의 변화에 따른 마찰 및 마멸 특성)

  • 이상욱;서만식;구영필;조용주;박노길
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1998.10a
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    • pp.292-299
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    • 1998
  • The effect of characteristic of surface roughness on friction and sliding wear was studied experimentally with ball-on-disk type wear tester. The test was conducted with specimens those have varying arithmetic mean value, skewness and kurtosis under the condition of different load, sliding speed and lubricant viscosity. The surface of the lower skewness in negative value or the highel kurtosis tends to have low friction for the same arithmetic mean value. There is optimum arithmetic mean value surface roughness for operating variables have load, speed, etc.

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A Study on the Improvement of Drawing Limit in Stainless Butt Products using Warm Deep Drawing Process (온간 성형법을 이용한 스테인리스 버트 제품의 성형한계 향상에 관한 연구)

  • 김승수;나경환;김종호;한창수
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1995.03a
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    • pp.203-210
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    • 1995
  • The rapid progress of automobile industry has led to a demand for sheet metal products and the new forming technology for complex product is required. In Deep Drawing process of steel sheet, especially stainless steel sheet at room temperture, some intermediate annealing need to be added to lessen strain hardening effect. The present study is concerned with the wram deep drawing of stainless steel sheet. In order to reduce the number of working process. the limit drawing ration is considered as main parameter. In this study, the effect of process variables such a sblank holder force, working temperature and lubricant on limit drawing ration is investigated . Experiments are carried out for the hemisherical and sqare shape at room and warm temperature respectively. The drawing loads and thickness deviation accoring to process variables measured . As the result of apploying those experimental data to the commerical butt product, the number of process can be reduced and good quality of products can be obtained.

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Assessment of mechanical Properties of Thixotropic Al-Si Materials in Semi-Solid Forming Process (반용융 성형공정에서 Thixotropic Al-Si 소재의 기계적 성질 평가)

  • 허재찬
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2000.04a
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    • pp.56-62
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    • 2000
  • Semi-solid forming process has some advantages such as successful manufacturing of high quality components with less inner defects suitable for less machining high productivity and energy-saving effect. the thixotropic behavior(solid-like in the unperturbed state and liquid-like during shearing) has been the basis for the semi-solid forming process. The main focus of this article is the investigation of the effect of T6 heat treatment and alloying elements on the mechanical properties in the semi-solid formed products using thixotropic hypoeutectic (A357 and ALTHIX 86S) and hypereutectic(A390) materials. The new methods to produce semi-solid formed components with high quality are also proposed and discussed in terms of a die design and the development of a lubricant.

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Application of Neural Network to Prediction and estimation of Rolling Condition for Hydraulic members (유압구동부재의 구름운동상태 예지 및 판정을 위한 신경 회로망의 적용)

  • 조연상;김동호;박흥식;전태옥
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.10a
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    • pp.646-649
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    • 2002
  • It can be effect on diagnosis of hydraulic machining system to analyze working conditions with shape characteristics of wear debris in a lubricated machine. But, in order to predict and estimate working conditions, it is need to analyze the shape characteristics of wear debris and to identify. Therefor, if shape characteristics of wear debris is identified by computer image analysis and the neural network, it is possible to find the cause and effect of moving condition. In this study, wear debris in the lubricant oil are extracted by membrane filter, and the quantitative value of shape characteristics of wear debris we calculated by the digital image processing. This morphological informations are studied and identified by the artificial neural network. The purpose of this study is In apply morphological characteristics of wear debris to prediction and estimation of working condition in hydraulic driving systems.

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Influence of Surface Roughness Change on Frictional Behavior of Sheet Steel for Each Forming Mode (소성변형에 의한 냉연 강판의 표면 거칠기 변화가 마찰 특성에 미치는 영향)

  • Han, S.S.
    • Transactions of Materials Processing
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    • v.19 no.4
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    • pp.236-241
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    • 2010
  • The frictional behavior of bare steel sheet highly depends on surface roughness. It was investigated that the change of surface roughness of bare steel sheet due to deformation for each forming mode. The flat type friction test was done to check the effect of surface roughness change on frictional characteristics of bare steel sheet. As increasing the deformation, the Ra value was increased at stretching forming mode and drawing forming mode, however the change of Pc showed different trends. The Pc was decreased as increasing stretch deformation but increased at compression deformation. At drawing forming mode, the friction coefficient was increased as deformation was increased after initial big drop with drawing oil. As deformation was increased, the friction coefficient was decreased with drawing oil at stretching forming mode. The results show that the deformation changes the surface roughness and frictional characteristics of steel sheet but the effect depends on the forming mode.

The Effects of Bleaching or Washing on the Absorption of Softener (DSDMAC) (part 1) (직물의 표백과 세척이 유연제 (DSDMAC) 흡착에 미치는 영향(제1보))

  • 박선경;유효선
    • Journal of the Korean Society of Clothing and Textiles
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    • v.20 no.2
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    • pp.270-281
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    • 1996
  • This study was carried to figure out the effect of bleaching on the cationic surfactant (DSDMAC) absorption by cotton fabrics. And physico-chemical change, static electricity, and fabric stiffness of bleached cotton fabrics were measured. Cotton fabrics bleached with sodium hypochlorite soluton and with sodium percarbonate solution were used to analyze the DADMAC absorption. The results were as follows: 1. As the number of bleaching cycles were increased, the degree of oxidation on cotton fabrics was increased. So their carboxyl content was increased and their tensile strength was decreased. 2. DSDMAC absorption by cotton fabrics was increased by bleaching and was in propor- tion to carboxyl content. Therefore, it was groved that DSDMAC absorption by cotton fabrics was motivated by ion exchange mechanism. 3. The static electricity of cotton fabrics almost no change when bleached and unbleached absorption had no effect on the static electricity of cotton fabrics. 4. DSDMAC which was absorbed by cotton fabrics acted as a lubricant. DSDMAC absorption reduced the friction coefficient of yarn, so stiffness of cotton fabric was decreased.

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