• 제목/요약/키워드: Low-drilling machine

검색결과 11건 처리시간 0.022초

마이크로흘 드릴링 머신의 개발 및 절삭성능 평가 (Development of Micro-hole Drilling Machine and Assessment of cutting Performance)

  • 김민건;유병호
    • 한국공작기계학회논문집
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    • 제10권5호
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    • pp.39-44
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    • 2001
  • In this paper, drill fred mechanism, cutting depth measuring device and sensing buzzer of drill contact were investigated in order to develop the micro-hole drilling machine. Also, measuring device of cutting resistance was developed in order to estimate cutting resistance from change of cutting condition. The results show that extremely-low fled rate(less then $17{\mu}m/S$${\mu}{\textrm}{m}$ /s) can be done and cutting depth can be measured by up to 1${\mu}{\textrm}{m}$ with developed drilling machine. Accordingly we could assemble a very cheap micro-hole drilling machine($\phi$ 0.05~0.5 mm). Also we got the some properties of cutting performance i.e. under the same condition, cutting torque decreases as increase of spindle speed and rapid fled of drill brings about the inferior cutting state under low spindle speed.

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항공기 주익 조립 장비의 드릴링 성능에 관한 연구 (A Study on the Drilling Performance of the Assembly Machine for the an Aircraft's Main Wings)

  • 홍성민;박대훈;한성길;송철기
    • 한국기계가공학회지
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    • 제17권1호
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    • pp.8-15
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    • 2018
  • Recently, the manufacturing market for low-cost airlines has led to an increase in aircraft demand. Most processes in the production of these aircrafts are manual such as drilling, sealing, and swaging. A drilling and riveting machine is a numerical-control based equipment that automatically performs drilling, sealing, and swaging operations. The accuracy of the drilled holes and the exit burr length has a significant impact on the quality of the aircraft wing during assembly. This study was conducted to identify the conditions necessary to maintain a uniform quality by controlling the rotation speed of the spindle, which directly affects the hole diameter and the quality of the exit burr.

열교환기 Tube Sheet의 다축드릴가공 검증에 관한 연구 (A Study on Verification of NC Code of Multi-spindles Drilling for Tube Sheet in Heat Exchanger)

  • 오병환;이희관;양균의
    • 한국정밀공학회지
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    • 제18권2호
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    • pp.79-83
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    • 2001
  • A verification of multi-spindles drilling NC data is presented. The drilling of multi-spindles can offer productivity over three times as fast as that of single spindle. The most important things in machining tube sheet are precision of hole position and machining time. The drilling of multi-spindles has difficulties in controlling many motors to drive spindles and assign a correspondent number to each spindles. Multi-spindles drilling has different codes from CNC milling ; many subroutines, assignment of spindle, and so on. The conventional method, which inspects the NC code of the drilling, is to drill holes on a thin plate or tube sheet previously. The method results in low productivity because it consumed long machining time and welding for correction. This paper describes details of multi-spindles NC code and operation of multi-spindles drilling machine. A verification software of the multi-spindles drilling NC code is developed on the details.

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테이퍼진 나선가공 연삭기를 위한 와이어 클램핑 이송기구의 개발 (Development of Wire Clamping Transfer Mechanism for Tapered Helical Shape)

  • 은수인;맹희영
    • 한국생산제조학회지
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    • 제26권2호
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    • pp.257-261
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    • 2017
  • Drilling file is medical mini-drill which is made of Ni-Ti material and has tapered shape. It's for removing teeth nervine which helps the endodontic treatment. All files, saled at domestic market, are imported from U.S. and Europe. Also they have low manufacturing efficiency and high price because it is made by universal 5 axis CNC grinding machine. To solve these problem, 3 axis CNC table, controllable tilting angle spindle and helix angle moving table are devised. To confirm divised CNC grinding machine's manufacturing accuracy, conveying amount and finish product size measurement expreiment has been practiced. Also to automate all manufacturing processes, automatic mechanism is designed.

서울지하철 3,4호선 Tunnel 굴착과 진동대책 조사연구(1)

  • 허진
    • 기술사
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    • 제15권2호
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    • pp.3-15
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    • 1982
  • The study on prevention measures for vibration and excavation of tunnel for the #3, #4, Seoul Subway. In the Seoul subway tunnel blasting, the drilling pattern and prevention method to seismic vibration are as follows as well as for adaptions of NATM, the supportings of roof and wall holes are arranged with control blasting. 1. The blasting is executed basically using the low velocity explosive such as slurry, Nitrate ammonium explosive, and F-I and F-II explosive for control blasting substituting of existing dynamite. 2. The cut holes are arranged with burn cut pattern and also must be arranged with M/S electrical delay caps substituting of ordinary do]ay caps. 3. Jack leg drills are used in Five Job sites and a jumbo drill in one job site. 4. In performance of safety work and in maintenance of building safety. The drilling length for blasting will not exceed 1.20 meter for round so that the vibration value shall carry below 0.3cm/sec. The harmonizing of better powder, better drilling machine and better technique is only the way of improving tunnelling efficiency and less vibration will help the dereasing of accidence.

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Tricone-Bits 천공장비의 진동 분석 및 진동 거리감쇠 추정에 관한 연구 (A Study on Vibration Analysis and Estimation of Vibration Damping of Tricone-Bits Drilling Machine)

  • 조성규;서성철;박형근
    • 대한토목학회논문집
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    • 제43권4호
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    • pp.493-499
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    • 2023
  • 최근 도심지에서는 재건축, 재개발 및 초고층 건물이 활발하게 건축되고 있다. 이러한 공사현장은 지하공간 활용을 위하여 가시설 공사가 필수로 수행되며, 이를 위하여 건설 장비를 활용한 천공이 수반된다. 가시설 공사에 사용되는 천공장비는 토사층과 암반층에서 각각 어스오거와 항타기(T-4)를 주로 활용하였다. 최근에는 건설기계의 발달로 토사층과 암반층 모두 천공 가능하고 진동을 최소화 할 수 있는 Tricone-Bits와 같은 저진동 건설장비가 사용되고 있다. 하지만, 어스오거와 항타기에 대한 진동치 예측에 대한 연구는 다수 수행되었으나 저진동 천공장비에 대한 진동 영향에 대한 연구는 부족한 것이 현실이다. 본 연구에서는 저진동 천공장비인 Tricone-Bits에 대한 지반 진동치를 측정하고, 이를 활용하여 진동 거리감쇠식을 제안하였다. 또한, 기존 제시된 진동 거리감쇠식을 활용하여 어스오거 및 항타기에 대한 진동 예측한 후, 이를 비교 및 분석하여 Tricone-Bits 천공기계에 대한 진동감쇠 정도를 평가하였다. 그 결과, Tricone-Bits 천공 장비는 어스오거와 항타기 대비 97% 및 93%의 진동저감 효과가 나타났다.

GC 연삭숫돌을 이용한 탄소섬유 에폭시 복합재료의 평면 연삭특성에 관한 연구 (A Study on the Plain Grinding Characteristics of Carbon Fiber Epoxy Composite with the GC Grinding Wheel)

  • 한흥삼
    • 한국생산제조학회지
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    • 제9권4호
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    • pp.34-47
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    • 2000
  • Since carbon fiber epoxy composite materials have excellent properties for structures due to their high specific strength, high specific modulus, high damping and low thermal expansion, the hollow shafts made of carbon fiber epoxy composites have been widely used for power transmission shafts for motor vehicles , spindles of machine tools, motor base, bearing mount for tool up and manufacturing. The molded composite machine elements are not usually accurate enough for mechanical machine elements, which require turning drilling , cutting and grinding. The experiment are surface grinding wheel GC60 to the carbon fiber epoxy composite specimen with respect to staking angle [0]nT , [45]nT, [90]nT on the CNC grinding machine. In this paper, the surface grinding characteristics of composite plate, which are surveyed experimentally and analytically with respect to the grinding force, surface roughness and wheel loading according to the variable depth of cut, wheel velocity and table feed rate are investigated.

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보이스코일 액츄에이터로 이송되는 미세구멍 가공용 방전 가공기의 작동특성 연구 (A Study on the Performance Evaluation of a Voice Coil Actuator for Electro-Discharge Micro-Drilling Machine)

  • 양승진;백형창;김병희;장인배
    • 한국정밀공학회지
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    • 제18권12호
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    • pp.152-158
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    • 2001
  • In this paper, we have developed an electro discharge machine for micro drilling driven by a voice coil actuator. Because the voltage signal of the electro-discharging circuit shows a lot of peaks and valleys, the active type low-pass filtering technique is adopted to get the average of the signal. Since the motion of the voice coil is precisely controlled by the error value between the object voltage value and the measured one, it is possible to prevent the mechanical contact between the rotating electrode and the workpiece and to maintain the appropriate machining conditions during the process. The electro-chemical machining technology was also adopted to make small diameter electrodes. Pure water is used as a dielectric. The machining procedure is performed to verify the feasibility of the developed system. It takes about 10 seconds to drill the ${\phi}m$100${\mu}m$ hole to the 100${\mu}m$ thickness stainless steel plate. The machining time depends on the values of the resister and the capacitor. There may exist the optimal values of time constant and the tendency is displayed In the appendix.

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드릴공구의 이종질화막상 DLC 희생층 적용을 통한 공구 수명 개선 연구 (A Study on the Improvement of Tool's Life by Applying DLC Sacrificial Layer on Nitride Hard Coated Drill Tools)

  • 강용진;김도현;장영준;김종국
    • 한국표면공학회지
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    • 제53권6호
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    • pp.271-279
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    • 2020
  • Non-ferrous metals, widely used in the mechanical industry, are difficult to machine, particularly by drilling and tapping. Since non-ferrous metals have a strong tendency to adhere to the cutting tool, the tool life is greatly deteriorated. Diamond-like carbon (DLC) is one of the promising candidates to improve the performance and life of cutting tool due to their low frictional property. In this study, a sacrificial DLC layer is applied on the hard nitride coated drill tool to improve the durability. The DLC coatings are fabricated by controlling the acceleration voltage of the linear ion source in the range of 0.6~1.8 kV. As a result, the optimized hardness(20 GPa) and wear resistance(1.4 x 10-8 ㎣/N·m) were obtained at the 1.4 kV. Then, the optimized DLC coating is applied as an sacrificial layer on the hard nitride coating to evaluate the performance and life of cutting tool. The Vickers hardness of the composite coatings were similar to those of the nitride coatings (AlCrN, AlTiSiN), but the friction coefficients were significantly reduced to 0.13 compared to 0.63 of nitride coatings. The drilling test were performed on S55C plate using a drilling machine at rotation speed of 2,500 rpm and penetration rate of 0.25 m/rev. The result showed that the wear width of the composite coated drills were 200 % lower than those of the AlCrN, AlTiSiN coated drills. In addition, the cutting forces of the composite coated drills were 13 and 15 % lower than that of AlCrN, AlTiSiN coated drills, respectively, as it reduced the aluminum clogging. Finally, the application of the DLC sacrificial layer prevents initial chipping through its low friction property and improves drilling quality with efficient chip removal.

파종방법에 따른 기장과 조의 생육 및 수량 (Effects of Different Sowing Methods on Growth and Yield of Proso Millet (Panicum miliaceum L.) and Foxtail Millet (Setaria italica L.))

  • 정기열;최영대;전현정;이상훈;전승호
    • 한국작물학회지
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    • 제63권4호
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    • pp.384-389
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    • 2018
  • 기장과 조의 생산량과 자급률 향상을 위하여 기장과 조의 기계화에 적합한 파종방법을 알아보기 위해서 지금까지 개발된 기장과 조의 기계화 파종방법에 따른 생육특성 및 수량특성을 알아보았다. 시험처리는 인력점파, 높은이랑 기계점파, 기계산파, 넓은이랑 줄뿌림 파종방법으로 실시하였다. 노동투입시간에서의 기장의 산파는 인력점파 대비 $16.07hr10a^{-1}$ 절감되었고, 조에서도 인력점파 대비 산파에서 $14.23hr10a^{-1}$ 절감되었다. 간장은 기장에서 2 및 3년차에서 산파 처리구에서 가장 큰 138, 125 cm가 조사되었으며, 조에서는 3년 모두 줄뿌림과 산파 처리구에서 가장 큰 것으로 나타났다. 간경에서는 기장과 조에서 3년 모두 가장 굵은 것으로 나타났다. 종실수는 인력점파 처리구에서 많은 것으로 조사되었다. 수량에서는 기장의 경우 대조구인 인력점파 대비 산파에서 15~32% 증수되었다. 조의 경우에서도 대조구인 인력점파 비해 산파에서 9.1~28% 증수되었다. 따라서 기장과 조의 기계화 파종시 산파하여 재배할 경우 노동효율 및 수량증대에 유리할 것으로 생각된다.