• Title/Summary/Keyword: Low-drilling machine

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Development of Micro-hole Drilling Machine and Assessment of cutting Performance (마이크로흘 드릴링 머신의 개발 및 절삭성능 평가)

  • 김민건;유병호
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.10 no.5
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    • pp.39-44
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    • 2001
  • In this paper, drill fred mechanism, cutting depth measuring device and sensing buzzer of drill contact were investigated in order to develop the micro-hole drilling machine. Also, measuring device of cutting resistance was developed in order to estimate cutting resistance from change of cutting condition. The results show that extremely-low fled rate(less then $17{\mu}m/S$${\mu}{\textrm}{m}$ /s) can be done and cutting depth can be measured by up to 1${\mu}{\textrm}{m}$ with developed drilling machine. Accordingly we could assemble a very cheap micro-hole drilling machine($\phi$ 0.05~0.5 mm). Also we got the some properties of cutting performance i.e. under the same condition, cutting torque decreases as increase of spindle speed and rapid fled of drill brings about the inferior cutting state under low spindle speed.

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A Study on the Drilling Performance of the Assembly Machine for the an Aircraft's Main Wings (항공기 주익 조립 장비의 드릴링 성능에 관한 연구)

  • Hong, Seong-Min;Park, Dae-Hun;Han, Sung-Gil;Song, Chul-Ki
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.17 no.1
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    • pp.8-15
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    • 2018
  • Recently, the manufacturing market for low-cost airlines has led to an increase in aircraft demand. Most processes in the production of these aircrafts are manual such as drilling, sealing, and swaging. A drilling and riveting machine is a numerical-control based equipment that automatically performs drilling, sealing, and swaging operations. The accuracy of the drilled holes and the exit burr length has a significant impact on the quality of the aircraft wing during assembly. This study was conducted to identify the conditions necessary to maintain a uniform quality by controlling the rotation speed of the spindle, which directly affects the hole diameter and the quality of the exit burr.

A Study on Verification of NC Code of Multi-spindles Drilling for Tube Sheet in Heat Exchanger (열교환기 Tube Sheet의 다축드릴가공 검증에 관한 연구)

  • Oh, Byeong-Hwan;Lee, Hui-Gwan;Yang, Gyun-Ui
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.2
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    • pp.79-83
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    • 2001
  • A verification of multi-spindles drilling NC data is presented. The drilling of multi-spindles can offer productivity over three times as fast as that of single spindle. The most important things in machining tube sheet are precision of hole position and machining time. The drilling of multi-spindles has difficulties in controlling many motors to drive spindles and assign a correspondent number to each spindles. Multi-spindles drilling has different codes from CNC milling ; many subroutines, assignment of spindle, and so on. The conventional method, which inspects the NC code of the drilling, is to drill holes on a thin plate or tube sheet previously. The method results in low productivity because it consumed long machining time and welding for correction. This paper describes details of multi-spindles NC code and operation of multi-spindles drilling machine. A verification software of the multi-spindles drilling NC code is developed on the details.

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Development of Wire Clamping Transfer Mechanism for Tapered Helical Shape (테이퍼진 나선가공 연삭기를 위한 와이어 클램핑 이송기구의 개발)

  • Eun, Suin;Maeng, Heeyoung
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.26 no.2
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    • pp.257-261
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    • 2017
  • Drilling file is medical mini-drill which is made of Ni-Ti material and has tapered shape. It's for removing teeth nervine which helps the endodontic treatment. All files, saled at domestic market, are imported from U.S. and Europe. Also they have low manufacturing efficiency and high price because it is made by universal 5 axis CNC grinding machine. To solve these problem, 3 axis CNC table, controllable tilting angle spindle and helix angle moving table are devised. To confirm divised CNC grinding machine's manufacturing accuracy, conveying amount and finish product size measurement expreiment has been practiced. Also to automate all manufacturing processes, automatic mechanism is designed.

서울지하철 3,4호선 Tunnel 굴착과 진동대책 조사연구(1)

  • Heo, Jin
    • Journal of the Korean Professional Engineers Association
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    • v.15 no.2
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    • pp.3-15
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    • 1982
  • The study on prevention measures for vibration and excavation of tunnel for the #3, #4, Seoul Subway. In the Seoul subway tunnel blasting, the drilling pattern and prevention method to seismic vibration are as follows as well as for adaptions of NATM, the supportings of roof and wall holes are arranged with control blasting. 1. The blasting is executed basically using the low velocity explosive such as slurry, Nitrate ammonium explosive, and F-I and F-II explosive for control blasting substituting of existing dynamite. 2. The cut holes are arranged with burn cut pattern and also must be arranged with M/S electrical delay caps substituting of ordinary do]ay caps. 3. Jack leg drills are used in Five Job sites and a jumbo drill in one job site. 4. In performance of safety work and in maintenance of building safety. The drilling length for blasting will not exceed 1.20 meter for round so that the vibration value shall carry below 0.3cm/sec. The harmonizing of better powder, better drilling machine and better technique is only the way of improving tunnelling efficiency and less vibration will help the dereasing of accidence.

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A Study on Vibration Analysis and Estimation of Vibration Damping of Tricone-Bits Drilling Machine (Tricone-Bits 천공장비의 진동 분석 및 진동 거리감쇠 추정에 관한 연구)

  • Cho, Seongkyu;Seo, Sung Chul;Park, Hyung Keun
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.43 no.4
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    • pp.493-499
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    • 2023
  • Recently, with the development of construction machinery, low-vibration construction machine such as Tricone-Bits, which can drill both soil and rock layers and minimize vibration, is being used frequently. However, although many studies have been conducted on the prediction of vibration values for earth augers and pile drivers, the reality is that studies on the effects of vibration on low-vibration drilling equipment are lacking. In this paper, ground vibration values for Tricone-Bits were measured, and a vibration distance damping formula was proposed using this. In addition, after predicting the vibration of the earth auger and pile driver using the previously proposed vibration distance damping formula, the degree of vibration damping for the Tricone-Bits was evaluated by comparing and analyzing it. As a result, the Tricone-Bits showed a vibration reduction effect of 97% and 93% compared to these machine and It will help with management and prediction of the ground vibration effects evaluation on the low-vibration equipment such as Tricone-Bits.

A Study on the Plain Grinding Characteristics of Carbon Fiber Epoxy Composite with the GC Grinding Wheel (GC 연삭숫돌을 이용한 탄소섬유 에폭시 복합재료의 평면 연삭특성에 관한 연구)

  • 한흥삼
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.9 no.4
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    • pp.34-47
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    • 2000
  • Since carbon fiber epoxy composite materials have excellent properties for structures due to their high specific strength, high specific modulus, high damping and low thermal expansion, the hollow shafts made of carbon fiber epoxy composites have been widely used for power transmission shafts for motor vehicles , spindles of machine tools, motor base, bearing mount for tool up and manufacturing. The molded composite machine elements are not usually accurate enough for mechanical machine elements, which require turning drilling , cutting and grinding. The experiment are surface grinding wheel GC60 to the carbon fiber epoxy composite specimen with respect to staking angle [0]nT , [45]nT, [90]nT on the CNC grinding machine. In this paper, the surface grinding characteristics of composite plate, which are surveyed experimentally and analytically with respect to the grinding force, surface roughness and wheel loading according to the variable depth of cut, wheel velocity and table feed rate are investigated.

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A Study on the Performance Evaluation of a Voice Coil Actuator for Electro-Discharge Micro-Drilling Machine (보이스코일 액츄에이터로 이송되는 미세구멍 가공용 방전 가공기의 작동특성 연구)

  • Yang, Seung-Jin;Baek, Hyeong-Chang;Kim, Byeong-Hui;Jang, In-Bae
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.12
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    • pp.152-158
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    • 2001
  • In this paper, we have developed an electro discharge machine for micro drilling driven by a voice coil actuator. Because the voltage signal of the electro-discharging circuit shows a lot of peaks and valleys, the active type low-pass filtering technique is adopted to get the average of the signal. Since the motion of the voice coil is precisely controlled by the error value between the object voltage value and the measured one, it is possible to prevent the mechanical contact between the rotating electrode and the workpiece and to maintain the appropriate machining conditions during the process. The electro-chemical machining technology was also adopted to make small diameter electrodes. Pure water is used as a dielectric. The machining procedure is performed to verify the feasibility of the developed system. It takes about 10 seconds to drill the ${\phi}m$100${\mu}m$ hole to the 100${\mu}m$ thickness stainless steel plate. The machining time depends on the values of the resister and the capacitor. There may exist the optimal values of time constant and the tendency is displayed In the appendix.

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A Study on the Improvement of Tool's Life by Applying DLC Sacrificial Layer on Nitride Hard Coated Drill Tools (드릴공구의 이종질화막상 DLC 희생층 적용을 통한 공구 수명 개선 연구)

  • Kang, Yong-Jin;Kim, Do Hyun;Jang, Young-Jun;Kim, Jongkuk
    • Journal of the Korean institute of surface engineering
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    • v.53 no.6
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    • pp.271-279
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    • 2020
  • Non-ferrous metals, widely used in the mechanical industry, are difficult to machine, particularly by drilling and tapping. Since non-ferrous metals have a strong tendency to adhere to the cutting tool, the tool life is greatly deteriorated. Diamond-like carbon (DLC) is one of the promising candidates to improve the performance and life of cutting tool due to their low frictional property. In this study, a sacrificial DLC layer is applied on the hard nitride coated drill tool to improve the durability. The DLC coatings are fabricated by controlling the acceleration voltage of the linear ion source in the range of 0.6~1.8 kV. As a result, the optimized hardness(20 GPa) and wear resistance(1.4 x 10-8 ㎣/N·m) were obtained at the 1.4 kV. Then, the optimized DLC coating is applied as an sacrificial layer on the hard nitride coating to evaluate the performance and life of cutting tool. The Vickers hardness of the composite coatings were similar to those of the nitride coatings (AlCrN, AlTiSiN), but the friction coefficients were significantly reduced to 0.13 compared to 0.63 of nitride coatings. The drilling test were performed on S55C plate using a drilling machine at rotation speed of 2,500 rpm and penetration rate of 0.25 m/rev. The result showed that the wear width of the composite coated drills were 200 % lower than those of the AlCrN, AlTiSiN coated drills. In addition, the cutting forces of the composite coated drills were 13 and 15 % lower than that of AlCrN, AlTiSiN coated drills, respectively, as it reduced the aluminum clogging. Finally, the application of the DLC sacrificial layer prevents initial chipping through its low friction property and improves drilling quality with efficient chip removal.

Effects of Different Sowing Methods on Growth and Yield of Proso Millet (Panicum miliaceum L.) and Foxtail Millet (Setaria italica L.) (파종방법에 따른 기장과 조의 생육 및 수량)

  • Jung, Ki-Youl;Choi, Young-Dae;Chun, Hyen-Chung;Lee, Sang-Hun;Jeon, Seung-Ho
    • KOREAN JOURNAL OF CROP SCIENCE
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    • v.63 no.4
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    • pp.384-389
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    • 2018
  • Cultivation techniques of proso millet (Panicum miliaceum L.) and foxtail millet (Setaria italica L.), such as sowing, weeding, and harvesting, are often not properly utilized, resulting in low productivity rates. The goal of this study was to develop cultivation techniques to increase millet productivity rates and reduce labor inputs. We evaluated the effects of different machine sowing methods compared with manual sowing methods from 2014 to 2016. The three machine sowing methods were dibbling, drilling, and broadcasting. Compared with manual sowing, the broadcasting method decreased labor times by 16.07 and $14.23hr10a^{-1}$ for proso and foxtail millets, respectively. Proso millet showed greater culm lengths at 138 and 125 cm with the broadcasting method for two years, whereas foxtail millet after three years had greater culm lengths from both the drilling and broadcasting methods. Both crops exhibited the thickest culm stems in the $3^{rd}$ year. The greatest number of seeds of the panicle were from the manual sowing method in both crops. Compared with manual sowing, broadcasting increased grain yields by 15-35% and 9.1-28% for proso and foxtail millets, respectively. Therefore, we suggest that the application of broadcasting in mechanical sowing will increase labor efficiency and yields of proso and foxtail millets.