• 제목/요약/키워드: Low cost design

검색결과 1,998건 처리시간 0.031초

품질 기능 전개법과 위험 부담 관리법을 조합한 설계 최적화 기법의 용접 품질 감시 시스템 개발 응용 (Weld Quality Monitoring System Development Applying A design Optimization Approach Collaborating QFD and Risk Management Methods)

  • 손중수;박영원
    • 제어로봇시스템학회논문지
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    • 제6권2호
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    • pp.207-216
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    • 2000
  • This paper introduces an effective system design method to develop a customer oriented product using a design optimization process and to select a set of critical design paramenters,. The process results in the development of a successful product satisfying customer needs and reducing development risk. The proposed scheme adopted a five step QFD(Quality Function Deployment) in order to extract design parameters from customer needs and evaluated their priority using risk factors for extracted design parameters. In this process we determine critical design parameters and allocate them to subsystem designers. Subsequently design engineers develop and test the product based on these parameters. These design parameters capture the characteristics of customer needs in terms of performance cost and schedule in the process of QFD, The subsequent risk management task ensures the minimum risk approach in the presence of design parameter uncertainty. An application of this approach was demonstrated in the development of weld quality monitoring system. Dominant design parameters affect linearity characteristics of weld defect feature vectors. Therefore it simplifies the algorithm for adopting pattern classification of feature vectors and improves the accuracy of recognition rate of weld defect and the real time response of the defect detection in the performance. Additionally the development cost decreases by using DSP board for low speed because of reducing CPU's load adopting algorithm in classifying weld defects. It also reduces the cost by using the single sensor to measure weld defects. Furthermore the synergy effect derived from the critical design parameters improves the detection rate of weld defects by 15% when compared with the implementation using the non-critical design parameters. It also result in 30% saving in development cost./ The overall results are close to 95% customer level showing the effectiveness of the proposed development approach.

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폴리머 층 전사 및 처짐 현상을 이용한 곡선 형태의 PMMA 나노채널 제작 (Curve-typed PMMA Nanochannel Fabrication using Polymer Layer Transfer and Collapse Technique)

  • 조영학;김성동;황지홍
    • 한국정밀공학회지
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    • 제29권1호
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    • pp.114-120
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    • 2012
  • We present a simple and low-cost method to fabricate poly(methyl-methacrylate) (PMMA) nanochannels with various shapes by combining the standard optical lithography with a PMMA layer transfer and collapse technique. We utilized PMMA membrane reflowing/collapsing phenomena into microchannels to fabricate nanochannels at both corners of arbitrarily-shaped microchannels. This allows nanochannels with various shapes such as curved nanochannels as well as straight nanochannels to be easily fabricated since the shape of the microchannel determines the shape of the nanochannels. This nanochannel fabrication method is simple, flexible, and low-cost since the standard optical lithography with low-resolution optical masks can be used to fabricate nanoscale channels as small as 100 nm wide with various shapes. Also, the sealing of nanochannels can be naturally achieved while the nanochannels are formed through the polymer layer transfer and collapse.

저전력 애드혹 네트워크를 위한 동적 라우팅 프로토콜 (Dynamic Routing Protocol for Low-power and Ad-hoc Networks)

  • 황소영;유동희
    • 한국정보통신학회:학술대회논문집
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    • 한국해양정보통신학회 2011년도 춘계학술대회
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    • pp.197-200
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    • 2011
  • 저전력 애드혹 네트워크에서 네트워크 노드들은 한정된 에너지와 자원을 기반으로 동작하기 때문에, 이를 고려한 다양한 라우팅 알고리즘이 제시되었다. 본 논문은 저전력 애드혹 네트워크의 노드 간 데이터 및 명령을 전송하기 위한 경로 설정 기법에 관한 것으로, 저전력 애드혹 네트워크의 속성을 적용한 경로 비용 함수를 정의하고 네트워크의 특성에 따라 제안된 경로 비용 함수가 유연하게 적용될 수 있도록 하는 동적 라우팅 프로토콜을 제안한다. 제안된 라우팅 프로토콜의 성능 분석은 QualNet 네트워크 시뮬레이터에서 수행되었다.

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저가형 유기 SOP 적용을 위한 저온 공정의 $BaTiO_3$ 임베디드 커페시터 설계 및 제작 (Design and Fabrication of Low Temperature Processed $BaTiO_3$ Embedded Capacitor for Low Cost Organic System-on-Package (SOP) Applications)

  • 이승재;박재영;고영주
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 2006년도 제37회 하계학술대회 논문집 C
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    • pp.1587-1588
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    • 2006
  • Tn this paper, PCB (Printed Circuit Board) embedded $BaTiO_3$ MIM capacitors were designed, fabricated, and characterized for low cost organic SOP applications by using 3-D EM simulator and low temperature processes. Size of electrodes and thickness of high dielectric films are optimized for improving the performance characteristics of the proposed embedded MIM capacitors at high frequency regime. The selected thicknesses of the $BaTiO_3$ film are $12{\mu}m$, $16{\mu}m$, and $20{\mu}m$. The fabricated MIM capacitor with dielectric constant of 30 and thickness of $12{\mu}m$ has capacitance density of $21.5p\;F/mm^2$ at 100MHz, maximum quality factor of 37.4 at 300 MHz, a quality factor of 30.9 at 1GHz, self resonant frequency of 5.4 GHz, respectively. The measured capacitances and quality factors are well matched with 3-D EM simulated ones. These embedded capacitors are promising for SOP based advanced electronic systems with various functionality, low cost, small size and volume.

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유해가스 흡수처리를 위한 저비용 고효율 스크러버의 최적 설계기준 및 현장적용 방안 (Optimal Design Standard and Application of Low Cost, High Performance Scrubber for Absorbing Hazardous Gas)

  • 정가영;임경민;마병철
    • 한국가스학회지
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    • 제25권3호
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    • pp.39-45
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    • 2021
  • 사업장에서 유해가스를 처리하는 스크러버는 처리효율은 높으나 설계가 복잡하고 24시간 펌프를 가동시켜야 하므로 많은 비용이 소모될 수 있다. 따라서, 영세한 사업장에서는 스크러버를 설치하지 않거나 순환펌프의 작동을 중지한 상태로 스크러버를 운용하여 운영비를 최소화하고 있다. 이에, 본 연구에서는 소규모 사업장에서 경제적으로 활용할 수 있는 저비용 고효율 스크러버에 대한 적용방안을 연구하였다. 저비용 고효율 스크러버는 bubble column의 방식을 적용하여 유해화학물질 흡수처리 목적으로 장치를 활용하는 것으로, 이러한 스크러버의 개발을 위하여 실험을 통해 흡수성능을 검토하였으며 특정 조건에서 물리적 조건 변화에 따른 유해가스 흡수효율 변화 및 최적의 적용방안을 연구하였다. 그 결과, 저비용 고효율 스크러버로 유입되는 기체를 어느 정도 처리할 수는 있었으나 처리능력이 저하되는 문제가 발생하여 흡수액 공급을 통해 성능저하를 방지하고 순환량에 따라 일정 수준의 흡수율을 유지할 수 있는 것을 확인할 수 있었다. 이를 기반으로 최종적으로는 적정 순환시점 및 동결 방지방안을 포함한 저비용 고효율 스크러버의 현장 적용방안을 3가지 방식(type)으로 제시하였다.

Design and Performance Analysis of Coreless Axial-Flux Permanent-Magnet Generator for Small Wind Turbines

  • Chung, Dae-Won;You, Yong-Min
    • Journal of Magnetics
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    • 제19권3호
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    • pp.273-281
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    • 2014
  • This paper presents an innovative design for a low-speed, direct-drive, axial-flux permanent-magnet (AFPM) generator with a coreless stator and rotor that is intended for application to small wind turbine power generation systems. The performance of the generator is evaluated and optimized by means of comprehensive 3D electromagnetic finite element analysis. The main focus of this study is to improve the power output and efficiency of wind power generation by investigating the electromagnetic and structural features of a coreless AFPM generator. The design is validated by comparing the performance achieved with a prototype. The results of our comparison demonstrate that the proposed generator has a number of advantages such as a simpler structure, higher efficiency over a wide range of operating speeds, higher energy yield, lighter weight and better power utilization than conventional machines. It would be possible to manufacture low-cost, axial-flux permanent-magnet generators by further developing the proposed design.

한국과 미국 도시 월세가구의 가정 에너지 비용과 주거비 부담 (Home Energy Cost and Housing Cost Burden of Urban Monthly Renter Households in Korea and the United States)

  • 이현정
    • 한국생활과학회지
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    • 제21권3호
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    • pp.611-628
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    • 2012
  • The purpose of this study was to examine influence of home energy cost on housing cost burden of Korean and U.S. monthly renter households in urban areas and to explore influences of household and housing characteristics on their home energy cost burden. Microdata for this research was extracted from the 2011 Korean Household Budget Survey and 2009 American Housing Survey. Monthly renter households in urban areas were initially grouped based on household income, followed by a detailed analysis of housing and home energy cost. Findings are as follows: (1) The maximum ratio of home energy cost to household house hold income in Korea was 49% compared to 83% in the US; (2) Energy cost to income ratio were found to have significant influences on housing cost burden and lower income households' housing cost burden was found more vulnerable to their energy cost; (3) In general, the energy cost burden of low-income renter households in Korea tended to be influenced by household size, the number of household members staying at home during daytime hours and housing unit size. The energy cost burden of low-income renter households in the U.S. tended to be influenced by home structure type, size and age, the householder's age, race, educational attainment, the household size, number of wage earners per household, income, and the number of household members between 7 and 17 years of age.

Process Optimization of Composite-based Capacitor for LC Resonant Circuits

  • Mun, Sei-Young;Cha, Cheol-Ung;Choi, Jong-Chan;Lim, Seung-Ok;Hong, Sang-Jeen
    • 동굴
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    • 제80호
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    • pp.21-24
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    • 2007
  • The need for high-frequency decoupling capacitors to supply the transient current requirements to high-speed devices is ubiquitous in current microelectronics applications. Even though materials and their processes have already been developed in terms of their performances, low manufacturing cost cannot be overemphasized in current microelectronics industry. For this reason, we revisited low cost ceramic filled polymer integrated capacitor. Experiments were performed according to the design of experiment (DOE). The best recipe that has the optimized ratio of material composite was obtained using by response optimizer in Minitab. And also, high-frequency measurements were performed to get frequency dependent data using network analyzer.

저가 관성센서 기반의 시선안정화 제어시스템 설계 (A Control System Design for the Line-of-Sight Stabilization based on Low-Cost Inertial Sensors)

  • 위정현;홍성경
    • 제어로봇시스템학회논문지
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    • 제9권3호
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    • pp.204-209
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    • 2003
  • The line-of-sight stabilization system is an equipment which is loaded on a vehicle and stabilizes the direction of the line-of-sight of the vision sensor to obtain a not-swayed image in the existence of external disturbances. To obtain accurate Euler angles and angular velocities simultaneously we usually need a control system which uses high-price inertial sensors including Vertical Gyro(VG) or Rate Integrating Gyro(RIG). In this paper, we design and implement a control system of a gimbal, which is a line-of-sight stabilization system using a low-cost mixed algorithm of a rate gyro and an accelerometer instead of a VG and a RIG. In the experiment where we laid the implemented line-of-sight stabilization system on the rate table. we can see the stabilized performance to external disturbances.

소용량 전동기 구동용 새로운 IGBT 인버터 모듈 (A Novel IGBT inverter module for low-power drive applications)

  • 김만기;장기영;추병호;이준배;서범석;김태훈
    • 전력전자학회:학술대회논문집
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    • 전력전자학회 2002년도 전력전자학술대회 논문집
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    • pp.158-162
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    • 2002
  • This paper presents a novel 3-phase IGBT module called the SPM (Smart Power Module). This is a new design developed to provide a very compact, low cost, high performance and reliable motor drive system. Several distinct design concepts were used to achieve the highly integrated functionality in a new cost-effective small package. An overall description to the SPM is given and actual application issues such as electrical characteristics, circuit configurations, thermal performance and power ratings are discussed

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