• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2011.11a
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• pp.317-320
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• 2011

Hydrogen peroxide turbopump was designed for bi-propellant liquid rocket engine using hydrogen peroxide and kerosene as propellants. Turbopump operation was verified through water tests. Design conditions of hydrogen peroxide turbopump were determined, and impeller was designed. Turbine which drives pump was selected from commercial turbocharger. Gas generator was designed by reference from turbine map. Pump, turbine, gas generator were integrated, and turbopump system was constructed. Turbopump supplied water by 1.47 bar of pressure and as well as 3.4 kg/s of mass flow rate.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2010.11a
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• pp.775-776
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• 2010

Volute casings for a liquid rocket turbopump are designed and evaluated in a structural point of view. After the design step volute casings are manufactured by metal casting process, and then they are subjected to burst test for verification. In the burst test strains at several points are measured and compared with predicted values.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• v.y2005m4
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• pp.123-127
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• 2005

LRE(liquid rocket engine) performance design code with several modules for each engine component has been developed for a preliminary design purpose. Thrust chamber, non-cryogenic centrifugal pump, single stage axial impulse turbine, gas generator and exhaust pipe for extra thrust have been considered. For simplicity, pump exit pressures are fixed, which eliminates pressure balancing problem between thrust chamber and turbopump unit. In this paper, calculated performance parameters with system flow charts and the design methodologies for each component are briefly presented and the results are compared with tile real engine specification.

• International Journal of Aerospace System Engineering
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• v.3 no.1
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• pp.25-29
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• 2016

This paper highlights the performance of an impulse turbine which is a part of turbopump in a liquid rocket first stage engine. The turbopump, currently under development at Korea Aerospace Research Institute, has an impulse type turbine with 12 nozzles and a single rotor. The impulse turbine can archive high specific power with the low gas flow rates. The supersonic impulse turbine with a single rotor can make a simple structure. High-pressure gases are converted into the dynamic energy with flows through the 12 nozzles and drive the rotor to make the power for the pumps. The turbine test was performed in the high-pressured turbine test facility with air gas instead of burned gas. A hydraulic dynamometer was used to absorb the power from the turbine and control the rotational speed and torque. The test points were at several pressure ratios with 7 different rotational speeds. Results showed the efficiency was highest at the design pressure ratio. The efficiency was insensitive to the pressure ratio variation than the rotational speed. It was a typical characteristic in an impulse turbine.

• Journal of the Korean Society of Propulsion Engineers
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• v.17 no.6
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• pp.105-112
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• 2013

Turbopump is typically an assembly of rotors and casings, and there are a number of joints between them. Every joint should be leak-proof, so there is always a seal to accomplish the goal. Among various seals, metal seals are advantageous in that they are robust at high pressure, and at wide range of temperature. In this study, flange joints using conical seal made of stainless steel, solid flat metal seal made of copper and metal C seal made of Inconel 718 were structurally designed and analyzed, considering both initial tightening and operating conditions.

• Journal of the Korean Society of Propulsion Engineers
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• v.8 no.4
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• pp.67-75
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• 2004

It is essential to develop a transient analysis model for the turbopump-fed type liquid rocket engine development, especially for deriving the number of test and its parameters. In this study we proposed a mathematical model of turbopump-fed type liquid rocket engine, and inspected transient mode changes of a rocket engine according to variations of thrust control valve opening ratio. To verify the results, we solved the same problem with AnaSyn software from Russia, and concluded that the results of transient code we developed deviated within 2% from AnaSyn results. Also, using the transient engine analysis code we showed the possibility to find out the system level design Parameters of the components. For example, we modeled a pressure stabilizer which is used to control the consistency of mixture ratio in the gas generator as forced damping system, and found the stability range of the natural frequency and the damping ratio with the transient engine system analysis code.

• Journal of the Korean Society of Propulsion Engineers
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• v.14 no.1
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• pp.56-64
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• 2010

A system design has been conducted of the liquid rocket engine for Korean launch vehicle (KSLV-II, Korea Space Launch Vehicle II). The present turbopump-fed liquid rocket engine of vacuum thrust 76 ton and vacuum specific impulse 297 sec adopts gas generator cycle. The combustion pressure of the regeneratively cooled combustor is 60 bar. The propellant is LOx/kerosene. The engine is started by pyrostarter and the combustor is ignited by TEA (TriEthylAluminium). The engine system performance and the subsystems performance requirements are given through energy balance analysis. The combustion pressure, specific impulse and the engine mass are analyzed to be reasonable comparing with the published data. The startup analysis method which will be used in the future has been validated against the turbopump-gas generator coupled test. The tuning method for performance variation of the engine which is not actively controled has been prepared by mode analysis and performance deviation analysis.

• Journal of Aerospace System Engineering
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• v.9 no.4
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• pp.67-72
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• 2015

The analysis has been performed on the blockage effect at the propellant flow passage in a liquid rocket engine. This simulates an example of emergency situation where flow passage is partially blocked. The analysis method has been validated by predicting the pump head and flow rate within 1% precision against the measured data of turbopump-gas generator coupled test. When the oxidizer passage is reduced it is predicted that the mixture ratio decreases, the oxidizer pump head increases and the gas generator pressure increases. When the fuel passage is reduced it is predicted that the mixture ratio increases, fuel flow rate decreases and the fuel pump head increases.

• Journal of Aerospace System Engineering
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• v.16 no.4
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• pp.53-59
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• 2022

Static seals are used to seal high temperature gas and cryogenic fluid under high pressure, at interfaces between liquid rocket engine components such as combustion chamber, turbopump, gas generator, valves, etc. As thermal expansion and contraction at assembly interfaces cause undesirable leakage under cryogenic and high temperature environments, static seals applied for sealing of joint interfaces without relative motion should be designed properly. The additional function of rotation at the sealing face is also required for static seals, when the spherical flange is used for improvement of assembly at misalignment interfaces. In this study, structural analysis and leak tightness test of simulating test rig for several important interfaces are performed, to verify structural integrity of static seals.

• Aerospace Engineering and Technology
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• v.12 no.1
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• pp.200-206
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• 2013

A performance sensitivity of liquid rocket engine to propellant density or supply pressure change was studied. The analysis program was verified to have 1% error comparing with the measured data of a turbopump-gas generator system. The engine combustion pressure decreases as fuel supply pressure increases due to decreased mixture ratio which reduces the turbine power. The engine combustion pressure increases as fuel density increases because the total propellant flow rate is increased substantially even though mixture ratio is slightly decreased. The engine combustion pressure increases when the oxidizer density or supply pressure increases.