• Title/Summary/Keyword: Lightweight vehicles

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The Study on Effect of Collision Safety by Corrosion of Body Structure (차체구조물의 부식이 충돌안전도에 미치는 영향에 관한 연구)

  • 박인송;정태용
    • Transactions of the Korean Society of Automotive Engineers
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    • v.10 no.4
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    • pp.141-148
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    • 2002
  • Repair were made for front pillar, center pillar and side-step panel for lightweight vehicles with head-on and 40% off-set collision of 15 km/h in a RCAR standard. The salt dilution was sprayed and the compression tests were performed for vehicles with and without anti-corrosional treatment after repair. After 764 hours of salt-dilt sprayed test without using anti-corrosion, the mean penetration depth fur corrosion was shown to be 58% of the thickness. The resulyed decrease in bending stiffness by 10∼20% can cause reduction of the residual life and crash-absorption capability for damaged vehicles. The corrosoin safety tests showed that the anti-corrosional treatment should be made to improve the safety characteristics for a or damaged car.

Scale Modeling Technique for the Crash Analysis of Railway Vehicle Structure (철도차량 충돌 해석을 위한 축소모델링 기법 연구)

  • 김범진;허승진
    • Journal of the Korean Society for Railway
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    • v.5 no.4
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    • pp.231-236
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    • 2002
  • Todays, crash safety requirements of the railway vehicle structures become important design criterion according to the increased driving speed and the lightweight construction. Although the crash analysis using computer simulation can be effectively applied to predict the crash performance of the railway vehicles in the early design stage, the optimized design w.r.t the crash safety could be realized by the crash tests with actual prototype vehicles. However, it is very expensive and time-consuming task to perform the crash test of the railway vehicles. As a measure to cope with the problem, in this paper, the scale modeling technique is suggested and experimentally verified to predict the impact energy absorption characteristics of full scale model of aluminum extrusions sub-structures and the high-speed railway vehicle structure.

Development Method of a Fuel Cell System for Small Unmanned Aerial Vehicles (소형 연료전지 무인기용 연료전지 추진체계 개발방안)

  • Kim, Tae-Gyu
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2011.04a
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    • pp.219-221
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    • 2011
  • This paper reports the development trend of small fuel cell unmanned aerial vehicles. Development method of a fuel cell propulsion system for small unmanned aerial vehicles is proposed and discussed, such as the lightweight fuel cell stack development, liquid fuel-based hydrogen storage/generation, and fuel cell system technology.

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Propulsion Control of Railway Vehicle using Semiconductor Transformer and Switched Reluctance Motor (반도체 변압기 및 스위치드 릴럭턴스 전동기(SRM)를 적용한 철도차량 추진제어)

  • Jeong, Sungin
    • The Journal of the Institute of Internet, Broadcasting and Communication
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    • v.22 no.4
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    • pp.127-132
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    • 2022
  • Among the electrical components mounted on railroad cars, the largest load is the main transformer, which has a low power density of 0.2~0.4 MVA/ton due to the low operating frequency(60Hz), which is an important factor for weight reduction. Therefore, research on molded transformers, semiconductor transformers, etc. is being actively conducted at Domestic and foreign in order to improve the main transformer for railway vehicles. Meanwhile, attempts are being made to apply a permanent magnet synchronous motor (PMSM) to replace an induction motor as a traction motor that is mostly applied to domestic and foreign railway vehicles. Permanent magnet synchronous motors (PMSMs) can secure higher power density and efficiency compared to induction motors, but have disadvantages in that the materials required for manufacturing are expensive and design is somewhat difficult compared to induction motors. Considering these problems, in this paper, we suggest that a small and lightweight semiconductor transformer is applied, and a simple structure, high torque, low cost SRM can be applied in accordance with the requirements such as weight reduction and high efficiency of railroad vehicles. content.

Optimal Design of Lightweight Frame for Heavy Flat-Bed Trailer by Using Taguchi Method (다구찌기법을 이용한 대형 평판트레일러 하부프레임 경량설계)

  • Kim, Jin-Gon;Yoon, Min-Su
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.3
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    • pp.353-359
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    • 2010
  • For achieving economical fuel consumption, an increase in the load bearing capacity, and for environmental conservation, there is a constant demand for lightweight frames of commercial vehicles used in the transportation industry. In this study, a structural analysis of the frame of a heavy flat-bed trailer was performed to determine the optimal design of a new lightweight frame made of high-strength steel. To identify the key design parameters of the trailer frame, Taguchi's orthogonal array was used in the experiments. Using ANSYS, a commercial FEA program, the frame structure was optimized with respect to stress, deflection, and torsional stiffness by performing stress and vibration analyses. A physical model of the trailer was also built to verify the validity of the numerical analyses. Finally, an on-road fatigue test of the new lightweight frame made of the high-strength steel, ATOS80, was performed to confirm the durability of the new design.

Numerical Analysis of Deck Frame for Lightweight Trucks (트럭경량화를 위한 Deck Frame의 수치해석 연구)

  • Yun, Sung-Woo;Go, Sun-Ho;Kim, Hong-Gun;Kwac, Lee-Ku
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.17 no.3
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    • pp.127-133
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    • 2018
  • To reduce fuel consumption, research on the weight reduction of vehicles is being actively carried out. Researchers have typically tried to replace metal materials with composites materials, but these materials did not satisfy the required strength and rigidity of a vehicle. Composites are usually not used because of their high cost. There are incomplete studies on lightweight trucks that transport cargo. Therefore, in this paper, we enhance the lightness and mechanical strength through design optimization of the deck frame for a lightweight truck. For that purpose, the side member and cross member, which are mounted on the lower part of the truck to assure the safety of the vehicle and support the luggage load, were targeted. The result of numerical analysis on the safety of the frame was obtained by changing the shape of each cross-section. To verify the numerical analysis, we compared it with the theoretical value of a cantilever beam. As a result, the suitability of the cross-sectional shapes of each frame was confirmed through numerical analysis.

Structural Design Optimization of the Aluminum Space Frame Vehicle (알루미늄 스페이스 프레임 차량의 구조 최적화 설계 기법)

  • Kang, Hyuk;Kyoung, Woo-Min
    • Transactions of the Korean Society of Automotive Engineers
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    • v.16 no.1
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    • pp.175-180
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    • 2008
  • Due to the global environment problems and the consumer's need for higher vehicle performance, it becomes very important for the global car makers to reduce vehicle weight. To reduce vehicle weight, many car makers have tried to use lightweight materials, for example, aluminum, magnesium, and plastics, for the vehicle structures and components. Especially, the ASF(aluminum space frame) is known for the excellent concept of the vehicle to satisfy structural rigidity, safety performance and weight reduction. In this research, the design of experiments and the multi-disciplinary optimization technique were utilized to meet the weight and structural rigidity target of the ASF. For the structural performance of the ASF, the locations and the size of aluminum extruded frames, aluminum cast nodes, and the aluminum sheets were optimized. As a result, the optimization design procedure has been set up to meet both structural and weight target of the ASF, and the assembled ASF showed good structural performance and weight reduction.

Development of Automotive Seat Rail Parts for Improving Shape Fixability of Ultra High Strength Steel of 980MPa (980MPa 초고장력 강판의 형상 동결성 향상을 통한 자동차 시트레일 부품 개발)

  • Park, Dong-Hwan;Kwon, Hyuk-Hong
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.15 no.5
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    • pp.137-144
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    • 2016
  • This paper aims to ensure describe the a spring-back prevention technique for improving shape fixability by using an ultra-high strength steel sheet with 980 MPa to develop a lightweight seat rail parts. Ultra-high strength steel gives a potential for considerable weight reduction and a cost-effective way to produce energy efficient vehicles. The influence of a spring-back of seat rail parts on the shape fixability in forming processes was investigated to be solved by an adjustment of the appropriate tool design and process parameters. The computed results for improving shape fixability were in good agreement with the experimental results.

Parameter Study of Buckling Behavior for Isogrid Structure (등방성격자 구조의 좌굴거동에 대한 매개변수 분석)

  • Kang, Kyunghan;Kim, Yongha;Park, Jinho;Kim, Hyunduk;Park, Jungsun
    • Journal of Aerospace System Engineering
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    • v.7 no.2
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    • pp.8-14
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    • 2013
  • When launch vehicles are manufactured, one of the key points is a design of lightweight structure for reducing costs. Isogrid structure was designed to solve this topic, and many researches were carried out about buckling load because compression load is mainly applied to them. Recently, many studies are also being carried out about FEM model geometry of isogrid structure. The reason is that isogrid structure depends on size of ribs so it is difficult to modify about small changes in rib pattern. In this study, 1/8 model of cylindrical isogrid structure model was developed to analyze buckling behavior. Through parameter study, buckling analysis were performed to analyze buckling load and buckling mode depending on size of ribs.

Augmented Reality and Virtual Reality Technology Trend for Unmanned Arial Vehicles (무인항공기를 위한 증강/가상현실 기술 동향)

  • Bang, J.S.;Lee, Y.H.;Lee, H.J.;Lee, G.H.
    • Electronics and Telecommunications Trends
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    • v.32 no.5
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    • pp.117-126
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    • 2017
  • With the advances of high-performance, lightweight hardware components and control software, unmanned aerial vehicles (UAVs) have expanded in terms of use, not only for military applications but also for civilian applications. To complete their task at a remote location, UAVs are generally equipped with a camera, and various sensors and types of hardware devices can be attached according to the particular task. When UAVs capture video images and transmit them into the user's interface, augmented reality (AR) and virtual reality (VR) technologies as a user interface may have advantages in controlling the UAV. In this paper, we review AR and VR applications for UAVs and discuss their future directions.