• Title/Summary/Keyword: Lightweight process

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Design of High Stiffness and Lightweight Body for Stiffness Distribution Ratio (강성 배분비를 고려한 고강성화 경량화 차체 설계)

  • Yang, Hee-Jong;Kim, Ki-Chang;Lim, Si-Hyung;Kim, Chan-Mook;Yim, Hong-Jae
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.17 no.10
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    • pp.901-906
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    • 2007
  • Lightweight body due to the decrease of panel thickness and reinforcing member might cause low stiffness. On the other hand, high stiffness body requires an increase of mass. Front pillar section area has been decreased for increasing the driver's visual field. Global vehicle stiffness is affected by stiffness distribution ratio between upper part and lower part at a side body structure. This paper describes a process used to evaluate the stiffness distribution ratio based on strain energy. In addition, optimum design schemes are presented for high stiffness and lightweight body structure considering the investigated stiffness distribution ratio.

Microstructure and Mechanical Properties on Solid Solution Heat Treatment of Al-6Si-2Cu Alloy for Lightweight Automotive (자동차용 Al-6Si-2Cu 합금의 용체화처리에 따른 미세조직 및 기계적 특성 변화)

  • Hong, Seung-Pyo;Kim, Chung-Seok
    • Korean Journal of Materials Research
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    • v.24 no.10
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    • pp.538-542
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    • 2014
  • Microstructural and mechanical characteristics of Al-6Si-2Cu alloy for lightweight automotive parts were investigated. The test specimens were prepared by gravity casting process. Solution heat treatments were applied to as-cast alloys to improve mechanical properties. The microstructure of the gravity casting specimen presents a typical dendrite structure, having a secondary dendrite arm spacing (SDAS) of $37{\mu}m$. In addition to the Al matrix, a large amount of coarsened eutectic Si, $Al_2Cu$ intermetallic phase, and Fe-rich phases were identified. After solution heat treatment, single-step solution heat treatments were found to considerably improve the spheroidization of the eutectic Si phase. Two-step solution treatments gave rise to a much improved spheroidization. The mechanical properties of the two-step solution heat treated alloy have been shown to lead to higher values of properties such as tensile strength and microhardness. Consequentially, the microstructural and mechanical characteristics of Al alloy have been successfully characterized and are available for use with other basic data for the development of lightweight automotive parts.

A Study on Bloating of Porous Ceramic (다공성 세라믹의 발포에 관한 연구)

  • Kim, Gui-Shik;Kim, Hyeon-Gwan;Jeong, Ji-Hyun
    • Journal of Power System Engineering
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    • v.17 no.2
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    • pp.108-113
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    • 2013
  • In this study, lightweight aggregate was made from basalt stone powder sludge. Clay and glass powder were respectively added from 0 to 20 wt% and from 0 to 100 wt%. The glass powder helped to form glassy phase which trapped generating gas in the materials. $CaCO_3$ helping bloating process was added from 0 to 10 wt%. It was possible to produce lightweight aggregate at range from $1150^{\circ}C$ to $1200^{\circ}C$. The specimen was heated in furnace at 1100, 1150 and $1200^{\circ}C$ for 15 min, respectively, to sinter aggregates. Chemical composition of materials were determined, and characteristics were analyzed, including specific gravity, water absorption. Lightweight aggregate which was heated at $1200^{\circ}C$ had specific gravity of $0.53g/cm^3$, water absorption of 3.08%, and this value satisfied KS L 8551 standard.

A Study on Manufacturing and Processes of the Lightweight Block Unit for Roof Greening with Bottom ash (옥상녹화용 경량유닛의 블록제조 공법 및 공정 연구)

  • Moon, Jong-Wook;Oh, Jung-Keun;Lee, Tae-Goo
    • KIEAE Journal
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    • v.12 no.3
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    • pp.95-100
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    • 2012
  • Thermal phenomena has caused abnormal weather phenomena due to the lack of urban green spaces To solve these problems, the country of recorded a city business is actively evolving trends. but in all the land, most built-up city's green buildings unless the demolition of the composition is an impossible situation, green space in urban areas, with emphasis on composition. In this study, thermal power plants that occured in the evolution of vegetation by utilizing Bottom Ash was tried to develop a lightweight block. Bottom Ash block to take advantage of vegetation is focused create green space in urban areas Vegetation in the block was carried out manufacturing lightweight, porous, lightweight water ratio suitable for three types of blocks selected according to its kind study on the manufacturing and process. Bottom Ash from this study at the time of disposal of coal ash generated by recycling the landfill shortages, loss of landfill costs, environmental pollution and are trying to solve the same problem at the same time.

Implementation of Deep Learning-based Label Inspection System Applicable to Edge Computing Environments (엣지 컴퓨팅 환경에서 적용 가능한 딥러닝 기반 라벨 검사 시스템 구현)

  • Bae, Ju-Won;Han, Byung-Gil
    • IEMEK Journal of Embedded Systems and Applications
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    • v.17 no.2
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    • pp.77-83
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    • 2022
  • In this paper, the two-stage object detection approach is proposed to implement a deep learning-based label inspection system on edge computing environments. Since the label printed on the products during the production process contains important information related to the product, it is significantly to check the label information is correct. The proposed system uses the lightweight deep learning model that able to employ in the low-performance edge computing devices, and the two-stage object detection approach is applied to compensate for the low accuracy relatively. The proposed Two-Stage object detection approach consists of two object detection networks, Label Area Detection Network and Character Detection Network. Label Area Detection Network finds the label area in the product image, and Character Detection Network detects the words in the label area. Using this approach, we can detect characters precise even with a lightweight deep learning models. The SF-YOLO model applied in the proposed system is the YOLO-based lightweight object detection network designed for edge computing devices. This model showed up to 2 times faster processing time and a considerable improvement in accuracy, compared to other YOLO-based lightweight models such as YOLOv3-tiny and YOLOv4-tiny. Also since the amount of computation is low, it can be easily applied in edge computing environments.

Fabrication of Lightweight Sandwich Structural Components with Superplastic Forming/Diffusion Bonding Technology (초소성/확산접합 기술을 이용한 티타늄 샌드위치 경량구조물 제작)

  • Lee, Ho-Sung;Yoon, Jong-Hoon;Yi, Yeong-Moo;Shin, Dong Hyuk
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.35 no.9
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    • pp.778-782
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    • 2007
  • In the present study, design and forming process of fabricating titianium lightweight components are developed with applicaton of superplastic forming and diffusion bonding technology. SPF/DB(Superplastic forming/Diffusion bonding) technology is one of the advanced technologies to reduce production cost and weight and currently applied to aircrafts and space launchers in foreign countries. The present study constructs an analysis model to predict superplastic forming behavior of titanium alloy, which is well known for its resistance to deform. The experimental results show the forming of titanium lightweight sandwich structure is successfully performed from 3 sheets of Ti-6Al-4V. The results demonstrate that the developed technology to process design of SPF/DB by the finite element method can be applied to various types of components.

Effect on Drive Point Dynamic Stiffness and Lightweight Chassis Component by using Topology and Topography Optimization (위상 및 형상 최적화기법에 의한 샤시부품의 국부동강성 및 경량화 효과)

  • Park, Jeong-hun;Jeon, Seung-tae;Lee, Tae-jin;Kang, Jeong-dae;Kang, Myung-Chang
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.17 no.3
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    • pp.141-147
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    • 2018
  • Recently, interest in customers has shifted to the emotional quality of customers as the driving, handling, and collision stability of automobiles have been greatly improved. The NVH performance of a vehicle is quantified and evaluated from the DPDS. To improve the DPDS, we need to optimize the shape without considering the increases in thickness of the parts or additions to the parts. And at the same time, we need to establish design and analysis processes to satisfy the requirements of the DPDS.

Development of Lightweight Molding CAE Data for Efficient Exchange (사출성형 해석 결과 데이터의 효율적 공유를 위한 경량데이터 개발)

  • Park, Ji-Hun;Park, Byoung-Keon;Kim, Jay-Jung
    • Korean Journal of Computational Design and Engineering
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    • v.16 no.5
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    • pp.344-350
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    • 2011
  • In injection molding industries, CAE analyses are generally used to find out problems predicted during the process of manufacturing. The results of CAE analyses consist of much in formation such as meshes and stress, so that the size of data is pretty large. To reduce the size of the data and to make it easy to share, the CAE result to JT translator is proposed in this paper. The translator consists of three modules to translate CAE result to JT format; Extracting module gets ASCII data of product shape and the result values of CAE analysis. Sorting module and mapping module make an element data set and JT file with the data extracted from Extracting module respectively. To the JT files, engineers are able to append product properties and their comments, so that they can share the whole history of the analysis process. In addition, our case study shows that the size of JT format is reduced by almost 90% of its original data format.

Study on the Influence of Pre-bending in an Aluminum Tube Hydroforming (알루미늄 튜브 하이드로포밍에서의 예비 굽힘 공정의 효과에 관한 연구)

  • Lim, Hee-Taek;Park, Kyoung-Chang;Kim, Hyung-Jong;Kim, Heon-Young
    • Journal of Industrial Technology
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    • v.24 no.B
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    • pp.199-206
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    • 2004
  • Recently social demands of fuel economy and environmental regulations require the development of lightweight components and new manufacturing technologies. The aluminum tube hydroforming is a manufacturing process which can provide lightweight components as automotive parts. In this paper, the hydroformability of aluminium tube in different condition of bending process is presented. An investigation has been conducted on how to control the deformed shape and its effect on thinning distribution after hydroforming by using finite element simulation. Finite element simulation of tube hydroforming for automotive trailing arm is carried out to explore the effect of 2-dimensional and 3-dimensional bending.

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Study on Al Hot Forming using Air Bulging (Air Bulging을 이용한 열간 알루미늄 성형에 관한 연구)

  • Park, D.H.;Kang, S.S.;Kim, B.N.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2009.05a
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    • pp.145-147
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    • 2009
  • The benefits of hydroforming technology are known as weight and cost savings through part consolidation and reduced post-forming processes such as welding and piercing. Hydroforming technology has some weaknesses in terms of process cycle times. But, as the hydraulic system and process designs are continuously developed, the cycle time is also reduced to acceptable and competitive levels. Hot air bulging is one of recently developed hydroforming techniques. Hot air bulging in order to further extend the forming degrees of Al lightweight material is investigated. A heated tube is placed in a heated die and sealed at the ends by sealing cylinders. The tube is subsequently expanded against the die cavity wall by internal pressure provided by air medium. The result of this study shows that axial feeding speed and air pressure have an effect on formability of Al air bulging at elevated temperature.

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