• Title/Summary/Keyword: Light-Weight Design

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A Basic Study on the Application of Composite Materials for the Light-weight LED Beacon (LED 등명기 경량화를 위한 복합재료 적용 기초 연구)

  • Yoo, Seong-Hwan;Shin, Kyung-Ho;Lee, Donghee
    • Composites Research
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    • v.28 no.5
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    • pp.322-326
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    • 2015
  • We developed the high-power LED beacon and investigated the applicability of composite materials for the light-weight design of LED beacon. By means of the application of composite materials, the vertical deformation could be reduced by 17% and the total weight of LED beacon 8.9 kg comparable to 20% light-weighting against aluminum beacon. In thermal radiation test, the maximum temperature of LED package was measured to $63.5^{\circ}C$ under ambient temperature ($20^{\circ}C$), which is acceptable considering both performance and lifespan of LED packages. In this study, the applicability of composite materials was demonstrated for light-weight design of high-power LED beacon.

A Study on the Optimum Design of a Motor Shaft in Electric Vehicle Using HEEDS (HEEDS를 이용한 전기자동차에서의 모터 축 최적설계에 관한 연구)

  • Kim, Bong-Hwan;Jeong, Young-Jae;Lee, Chang-Ryeol;Lee, Byung-Ho
    • Journal of the Korean Society of Mechanical Technology
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    • v.20 no.6
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    • pp.751-756
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    • 2018
  • A study on the weight reduction of a motor shaft in electric vehicle by using optimum design technique was carried out. The structural analysis of a motor shaft was performed by using ANSYS to investigate the structural safety. We also used HEEDS to find the optimal hollow shaft thickness. When the material of the hollow shaft is changed to SCM822H by using ANSYS 14.5 and HEEDS MDO, the weight could be reduced by about 53 % compared to the conventional solid one. From this study, the optimized dimensions of a hollow shaft were determined for light weight design.

Self-compacting light-weight concrete; mix design and proportions

  • Vakhshouri, Behnam;Nejadi, Shami
    • Structural Engineering and Mechanics
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    • v.58 no.1
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    • pp.143-161
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    • 2016
  • Utilization of mineral and chemical admixtures in concrete technology has led to changes in the formulation and mix design in recent decades, which has, in turn, made the concrete stronger and more durable. Lightweight concrete is an excellent solution in terms of decreasing the dead load of the structure, while self-compacting concrete eases the pouring and removes the construction problems. Combining the advantages of lightweight concrete and self-compacting concrete is a new and interesting research topic. Considering its light weight of structure and ease of placement, self-compacting lightweight concrete may be the answer to the increasing construction requirements of slender and more heavily reinforced structural elements. Twenty one laboratory experimental investigations published on the mix proportion, density and mechanical properties of lightweight self-compacting concrete from the last 12 years are analyzed in this study. The collected information is used to investigate the mix proportions including the chemical and mineral admixtures, light weight and normal weight aggregates, fillers, cement and water. Analyzed results are presented in terms of statistical expressions. It is very helpful for future research to choose the proper components with different ratios and curing conditions to attain the desired concrete grade according to the planned application.

A Development of MiTS Service Modules based on Light-Weight Ethernet (Light-Weight Ethernet 기반 MiTS 서비스 모듈 개발)

  • Hwang, Hun-Gyu;Yoon, Jin-Sik;Seo, Jeong-Min;Lee, Seong-Dae;Lee, Jang-Se;Park, Hyu-Chan;Jang, Kil-Woong
    • Journal of Advanced Marine Engineering and Technology
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    • v.34 no.8
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    • pp.1180-1187
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    • 2010
  • In these days, data processing rate is increasing on shipboard. To solve the problems on the rate, Ethernet based IEC 61162-4 series standard established for integrated information management. But the standard is difficult to implement, so it is changed into Light-weight Ethernet standard. In this paper, we analyze the existing standard and compare it with Light-weight Ethernet standard. As a result, we draw its service requirements. Also we propose the services, and design and implement the service modules.

Light-Weight Design of Automotive Torque Strut Based on Computer Aided Engineering (컴퓨터 시뮬레이션을 이용한 자동차용 Torque Strut의 경량 설계)

  • Kim, Kee Joo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.41 no.10
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    • pp.975-981
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    • 2017
  • Savings in weight using lightweight materials such as aluminum alloy can lead to increase fuel economy. However, compared to steel, aluminum alloys have a lower strength for an equivalent life cycle. To reduce the weight of automobiles, research is being performed on the fabrication of lighter and stronger torque struts without having to sacrifice the safety of automotive components. In this study, a weight reduction design process for torque struts is proposed that is based on varying von-Mises stress contours using an aluminum alloy (A356) having a tensile strength of 245 MPa, instead of STKM11A steels. The optimized design can reduce the weight of the original steel torque strut by over 42% and it can contribute to the design of light-weight components and to the safe design of torque struts.

Light-weight Design of Automotive AA6061 Rear Sub-frame Based on CAE Simulation (CAE 해석을 이용한 자동차용 AA6061 리어 서브-프레임의 경량화 설계)

  • Kim, Kee-Joo;Lim, Jong-Han;Park, Jun-Hyub;Choi, Byung-Ik;Lee, Jae-Woong;Kim, Yoon-Jae
    • Transactions of the Korean Society of Automotive Engineers
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    • v.20 no.3
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    • pp.77-82
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    • 2012
  • It is well known that the targeted fuel efficiency could only be achieved by more than 40% reduction of the vehicle weight through improved design and extensive utilization of lightweight materials. In order to obtain the goal of the weight reduction of automobiles, the researches about lighter and stronger rear sub-frame have been studied without sacrificing the safety of rear sub-frame. In this study, the weight reduction design process of rear sub-frame could be proposed based on the variation of von-Mises stress contour by substituting an AA6061 (aluminum 6061 alloy) having tensile strength of 310 MPa grade instead of SAPH440 steels. In addition, the stress ratio variations (stress over fatigue limit) of the rear sub-frame were examined and compared carefully. It could be reached that this approach method could be well established and be contributed for light-weight design guide and the optimum design conditions of the automotive rear sub-frame development.

Study for Determining Design Allowable Values of Light Weight Composite Unmanned Aircraft Structures (경량 복합재료 무인기 구조물 설계 허용치 설정 방안 연구)

  • Kim, Sung Joon;Park, Sang Wook;Kim, Tae Uk
    • Journal of Aerospace System Engineering
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    • v.11 no.4
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    • pp.1-7
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    • 2017
  • The development of effective design allowable values for unmanned composite aircraft is an issue of paramount concern for the industry. The application of conventional manned aircraft structural certification methods to unmanned aircraft such as prototype and technology demonstrators, can lead to excessively long development time and costs. In this paper, the determining method of composite structure design allowable values for light composite unmanned aircraft is presented to reduce to the structural weight. This paper seeks to show the applicability of composite B-basis material values as a design allowable of light composite unmanned aircraft structures. A review of different civil and UAV targets failure probability is given. From the results, the researchers can know that the requirements of light composite unmanned aircraft design allowable should be alleviated, compared to manned composite aircrafts.

An Experimental Evaluation of Bending and Shear Resisting Strengths for Wire-Integrated Deck Plate System using Lightweight Concrete (경량콘크리트를 사용한 철선일체형 바닥구조의 휨내력 및 전단내력 실험적 평가)

  • Lee, Seong-Hui;Bang, Jung-Seok;Won, Yong-An;Ryoo, Jae-Yong;Choi, Sung-Mo
    • Journal of Korean Society of Steel Construction
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    • v.23 no.3
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    • pp.275-282
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    • 2011
  • A recent development of seismic design, which is required among environmentally friendly members, increased the concern on light-weight concrete. Extending around the building, the structural design which is applied for light-weight concrete has been increased. This study therefore evaluates the bending resistance and the shear resistance involved using four specimens that were manufactured and tested. The parameters used in this study exist. This study investigates the structural performance of composite slab using light-weight concrete with KCI (2007).

Light-Weight Design of Automotive Tension Link Based on Computer Aided Engineering (컴퓨터 시뮬레이션을 이용한 자동차용 텐션 링크의 경량 설계)

  • Kim, Kee Joo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.41 no.6
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    • pp.561-566
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    • 2017
  • The weight reduction design process of tension links could be studied based on the variation of tension, bending and torsional stiffness after substituting STKM11A steels with aluminum alloys (A356) with tensile strength of 245 MPa. The existed I-beam type link component may have a weak point for loads applied from a special direction. Therefore, it was investigated to the optimal shape of the link component that could withstand loads from all directions and at the same time reduce weight. Various types of link shapes were designed and analyzed, and the optimized shape was found. The optimized design can reduce over 40% of the original steel link weight, and it could be suggested for light-weight design guides and safe design conditions for the development of tension links.