• Proceedings of the KSME Conference
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• 2008.11a
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• pp.1063-1068
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• 2008

A lens system of a camera module for mobile phones is comprised of the composition and design of various shapes of lens. To improve responses such as the modular transfer function (MTF), a lens system should always be constructed by considering uncertainty that can be caused by manufacturing and assembly error. In this study, tolerance optimization using the Latin Hypercube Sampling (LHS) technique is performed. In order to reduce the computational burden of the tolerance optimization process and decrease the influence from numerical noise effectively, we use the Progressive Quadratic Response Surface Modeling (PQRSM), which is one of Sequential Approximate Optimization (SAO) techniques. Using this method, we achieved optimal tolerance for each lens and obtained reliability for satisfying user‘s requirements. In addition, through the design process the manufacturing and assembly cost of a lens system was reduced.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2009.06a
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• pp.453-454
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• 2009

• Journal of the Optical Society of Korea
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• v.18 no.6
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• pp.720-731
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• 2014

There are many kinds of optical systems to widen a field of view. Fisheye lenses with view angles of 180 degrees and omni-directional systems with the view angles of 360 degrees are recognized as proper systems to widen a field of view. In this study, we proposed a new optical system to overcome drawbacks of conventional omni-directional systems such as a limited field of view in the central area and difficulties in manufacturing. Thus we can eliminate the undesirable reflection components of the omni-directional system and solve the primary drawback of the conventional system. Finally, tolerance analysis using Zernike polynomial coefficients was performed to confirm the productivity of the new optical system. Furthermore, we established a method of optical axis alignment and compensation schemes for the proposed optical system as a result of tolerance analysis. In a sensitivity calculation, we investigated performance degradation due to manufacturing error using Code V(R) macro function. Consequently, we suggested compensation schemes using a lens group decentering. This paper gives a good guidance for the optical design and tolerance analysis including the compensation method in the extremely wide angle system.

• Korean Journal of Computational Design and Engineering
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• v.16 no.6
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• pp.397-406
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• 2011

Since tolerance allocation in a mobile phone camera manufacturing process greatly affects production cost and reliability of optical performance, a systematic design methodology for allocating optimal tolerances is required. In this study, we proposed the tolerance optimization procedure for determining tolerances that minimize production cost while satisfying the reliability constraints on important optical performance indices. We employed Latin hypercube sampling for evaluating the reliabilities of optical performance and a function-based sequential approximate optimization technique that can reduce computational burden and well handle numerical noise in the tolerance optimization process. Using the suggested tolerance optimization approach, the optimal production cost was decreased by 30.3 % compared to the initial cost while satisfying the two constraints on the reliabilities of optical performance.

• Current Optics and Photonics
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• v.1 no.5
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• pp.538-543
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• 2017

Progressive addition lenses (PAL) have very wide application in the modern glasses market. The unique progressive surface can make a lens have progressive refractive power, which can meet the human eye's different needs for distance-vision and near-vision. According to the national glasses fabrication standard, the difference between actual optical power after fabrication and nominal design value should be less than 0.1D over the lens effective area. The optical power distribution of PAL is determined directly by the surface. Consequently, the surface processing accuracy requirement is proposed. Beginning from the surface expressions of progressive addition lenses, the relationship equations between the surface sag and optical power distribution are derived. They are demonstrated through tolerance analysis and test of an example progressive addition lens with addition of 2.09D (5.46D-7.55D). The example addition surface is fabricated under given accuracy by a single-point diamond ultra-precision machine. The optical power of the PAL example is tested with a focal-meter after fabrication. The optical power addition difference between test result and design nominal value is 0.09D, which is less than 0.1D. The derived relationship between the surface error and optical power is verified from the PAL example simulation and test result. It can provide theoretical tolerance analysis proof for the PAL surface fabricating process.

• Journal of Korean Ophthalmic Optics Society
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• v.18 no.4
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• pp.405-411
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• 2013

Purpose: In this study, the mounting status of trial case lens was investigated. Methods: We measured distances between geometric center of lens mount and optical center of lens and angle deviations between axis mark on lens and real axis using arbitrary trial case lens sets distributed in Korea, and then, compared those results with international standards. Results: In some of lenses, the prismatic power on geometric center of lens mount and the angle deviations between axis mark and real axis of cylindrical lens were out of tolerance according international standards. Conclusions: The more precise control of the manufacturing process and more thorough quality control for trial case lenses will be required to offer an accurate vision test.

• Current Optics and Photonics
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• v.1 no.5
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• pp.474-490
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• 2017

Since the recent slowdown in the smartphone market, studies for wearable devices are briskly being carried out to find new markets, such as virtual reality devices. In this paper, a head-mounted display (HMD) which provides expanded virtual images before human eyes by enlarging images of a small display was designed, and the tolerance analysis method for a focus-adjustable HMD based on afocal optical systems was studied. There are two types of HMDs: a see-through type that allows the user to view the surroundings, and a see-close type where the user can only view the display screen; the former is used in this study. While designing the system, we allowed a lens within the system to be shifted to adjust its focus from +1 to -4 D (diopters). The yield of the designed systems was calculated by taking the worst-case scenario of a uniform distribution into account. Additionally, a longitudinal aberration was used rather than MTF for the tolerance analysis with respect to system performance. The sensitivity of the designed system was calculated by assigning a certain tolerance, and the focus lens shift was calculated to adjust the image surface variations resulting from the tolerance. The smaller the tolerance, the more expensive the unit price of the products. Very small tolerances may even be impossible to fabricate. Considering this, the appropriate tolerance was assigned; the maximum shift of the focus lens in which the image surface can be adjusted was obtained to find the changes in aberration and a good yield.

• Journal of the Optical Society of Korea
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• v.20 no.3
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• pp.413-426
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• 2016

There has been much advancement in the field of aerial cameras for geographical features with the help of drones, image processing power and computer aided optical programs. In this study, we propose a new optical lens design technique which minimizes the amount of ‘the third order Seidel aberration’ for enhancing MTF. In addition, we suggest a new optical lens design which stabilizes the mass-production yield through R.S.M and has robustness secure through the Taguchi method. Eventually, the image processing algorithm of stereo matching is implemented in order to evaluate whether the proposed lens design result meets adequate specifications for the use of dual aerial photographs or not. This paper provides good guidance for the optical design by development of experiments.

• Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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• 2007.11a
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• pp.1028-1030
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• 2007

Mutual compensating concept between SIL(Solid Immersion Lens) and OL(Objective Lens) of NFR(Near Field Recording) is proposed, designed and manufactured to achieve a high NA and obtain a wider manufacturing tolerance. Tolerance information is present in article. An effective NA of Advanced SIL is 1.7 and adjustment between OL and SIL is carried out using our interferometer. We measured very clear RF signal using 3-axis actuator at Test bed.

• Journal of the Optical Society of Korea
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• v.16 no.3
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• pp.228-235
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• 2012

It is very important to analyze effectively the tolerance of an optical system with high resolution as the projection lens of photolithography or as the objective lens of a microscope. We would like to find an effective assembly structure and compensators to correct aberrations through global wavefront sensitivity analysis using Zernike polynomial expansion from the field and pupil coordinates rather than from only pupil coordinates. In this paper, we introduce global wavefront coefficients by small perturbations of the optical system, and analyze the optical performance with these coefficients. From this analysis, it is possible to see how we can enlarge the tolerance through the proper assembly structure and compensators.