• Title/Summary/Keyword: LNG plant

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Development of Monitoring System for the LNG plant fractionation process based on Multi-mode Principal Component Analysis (다중모드 주성분분석에 기반한 천연가스 액화플랜트의 성분 분리공정 감시 시스템 개발)

  • Pyun, Hahyung;Lee, Chul-Jin;Lee, Won Bo
    • Journal of the Korean Institute of Gas
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    • v.23 no.4
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    • pp.19-27
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    • 2019
  • The consumption of liquefied natural gas (LNG) has increased annually due to the strengthening of international environmental regulations. In order to produce stable and efficient LNG, it is essential to divide the global (overall) operating condition and construct a quick and accurate monitoring system for each operation condition. In this study, multi-mode monitoring system is proposed to the LNG plant fractionation process. First, global normal operation data is divided to local (subdivide) normal operation data using global principal component analysis (PCA) and k-means clustering method. And then, the data to be analyzed were matched with the local normal mode. Finally, it is determined the state of process abnormality through the local PCA. The proposed method is applied to 45 fault case and it proved to be more than 5~10% efficient compared to the global PCA and univariate monitoring.

The Research of Layout Optimization for LNG Liquefaction Plant to Save the Capital Expenditures (LNG 액화 플랜트 배치 최적화를 통한 투자비 절감에 관한 연구)

  • Yang, Jin Seok;Lee, Chang Jun
    • Korean Chemical Engineering Research
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    • v.57 no.1
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    • pp.51-57
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    • 2019
  • A plant layout problem has a large impact on the overall construction cost of a plant. When determining a plant layout, various constraints associating with safety, environment, sufficient maintenance area, passages for workers, etc have to be considered together. In general plant layout problems, the main goal is to minimize the length of piping connecting equipments as satisfying various constraints. Since the process may suffer from the heat and friction loss, the piping length between equipments should be shorter. This problem can be represented by the mathematical formulation and the optimal solutions can be investigated by an optimization solver. General researches have overlooked many constraints such as maintenance spaces and safety distances between equipments. And, previous researches have tested benchmark processes. What the lack of general researches is that there is no realistic comparison. In this study, the plant layout of a real industrial C3MR (Propane precooling Mixed Refrigerant) process is studied. A MILP (Mixed Integer Linear Programming) including various constraints is developed. To avoid the violation of constraints, penalty functions are introduced. However, conventional optimization solvers handling the derivatives of an objective functions can not solve this problem due to the complexities of equations. Therefore, the PSO (Particle Swarm Optimization), which investigate an optimal solutions without differential equations, is selected to solve this problem. The results show that a proposed method contributes to saving the capital expenditures.

Multi-floor Layout for the Liquefaction Process Systems of LNG FPSO Using the Optimization Technique (최적화 기법을 이용한 LNG FPSO 액화 공정 장비의 다층 배치)

  • Ku, Nam-Kug;Lee, Joon-Chae;Roh, Myung-Il;Hwang, Ji-Hyun;Lee, Kyu-Yeul
    • Journal of the Society of Naval Architects of Korea
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    • v.49 no.1
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    • pp.68-78
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    • 2012
  • A layout of an LNG FPSO should be elaborately determined as compared with that of an onshore plant because many topside process systems are installed on the limited area; the deck of the LNG FPSO. Especially, the layout should be made as multi-deck, not single-deck and have a minimum area. In this study, a multi-floor layout for the liquefaction process, the dual mixed refrigerant(DMR) cycle, of LNG FPSO was determined by using the optimization technique. For this, an optimization problem for the multi-floor layout was mathematically formulated. The problem consists of 589 design variables representing the positions of topside process systems, 125 equality constraints and 2,315 inequality constraints representing limitations on the layout of them, and an objective function representing the total layout cost. To solve the problem, a hybrid optimization method that consists of the genetic algorithm(GA) and sequential quadratic programming(SQP) was used in this study. As a result, we can obtain a multi-floor layout for the liquefaction process of the LNG FPSO which satisfies all constraints related to limitations on the layout.

A Study on the Development of Maintenance System for Equipment of LNG-FPSO Ship (LNG-FPSO 선박 장비들의 보전활동 지원시스템 개발에 관한 연구)

  • Lee, Soon-Sup;Kang, Donghoon;Lee, Jong-Hyun;Lee, Seung-Jun
    • Journal of the Korean Society of Marine Environment & Safety
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    • v.22 no.2
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    • pp.233-239
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    • 2016
  • In this paper, a maintenance system is developed for LNG-FPSO topside and hullside equipment based CBM (Condition Based Maintenance) methodology. First, the development system defined the PWBS(Product Work Breakdown Structure) of major equipment of LNG-FPSO. Second, the development system developed the failure analysis, economic evaluation for optimal maintenance plan and database systems that save and manage information about equipment, failure mode, failure rate and failure cause. Finally, the verification of the development system was applied to the inlet system of topside and the pump tower system of hullside and the system was confirmed the effectiveness of CBMS(Condition Based Maintenance System).

Design of BOG re-liquefaction system of 20,000 m3 liquid hydrogen carrier

  • Byeongchang Byeon;Hwalong You;Dongmin Kim;Keun Tae Lee;Mo Se Kim;Gi Dock Kim;Jung Hun Kim;Sang Yoon Lee;Deuk Yong Koh
    • Progress in Superconductivity and Cryogenics
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    • v.25 no.3
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    • pp.49-55
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    • 2023
  • This paper presents the design of a re-liquefaction system as a BOG (boil-off gas) handling process in liquid hydrogen transport vessels. The total capacity of the re-liquefaction system was assumed to be 3 ton/day, with a BOR (boil-off rate) of 0.2 %/day inside the cargo. The re-liquefaction cycle was devised using the He-Brayton Cycle, incorporating considerations of BOG capacity and operational stability. The primary components of the system, such as compressors, expanders, and heat exchangers, were selected to meet domestically available specifications. Case studies were conducted based on the specifications of the components to determine the optimal design parameters for the re-liquefaction system. This encompassed variables such as helium mass flow rate, the number of compressors, compressor inlet pressure and compression ratio, as well as the quantity and composition of expanders. Additionally, an analysis of exergy destruction and exergy efficiency was carried out for the components within the system. Remarkably, while previous design studies of BOG re-liquefaction systems for liquid hydrogen vessels were confined to theoretical and analytical realms, this research distinguishes itself by accounting for practical implementation through equipment and system design.

Status of Gas Hydrate Technology Development (가스하이드레이트 기술개발현황)

  • Ahn, Young-Hun
    • 한국신재생에너지학회:학술대회논문집
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    • 2009.06a
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    • pp.686-686
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    • 2009
  • 가스하이드레이트는 수소결합을 하는 물분자의 고체상 격자(Lattice)내에 포집되어 들어가는 기체분자로 구성된 결정화합물로서 외형적인 형태는 얼음과 거의 유사하다. 천연가스 하이드레이트 기술의 최대장점으로는 액화천연가스(LNG)는 초저온인 $-162^{\circ}C$의 저장조건이 필요하지만 천연가스하이드레이트(NGH)기술은 비교적 온화한 조건인 $-15^{\circ}C$에서 천연가스를 고체상태로 저장/이용할 수 있다는 것이다. 천연가스를 $-162^{\circ}C$에서 액화시킨 LNG상태로 생산, 수송, 저장하는 경우보다 고체상태인 NGH(Natural Gas Hydrate)로 만들어서 생산, 수송, 저장할 경우 천연가스의 생산, 수송, 저장, 재가스화 등의 일련의 공정과 비교해볼 때 LNG방법보다 약 24%이상의 경비를 절감을 할 수 있다고 보고되어지고 있다. 따라서, 천연가스의 수송 및 저장기술에서의 탁월한 경제성으로 인해 선진국에서는 가스하이드레이트에 대한 활발한 연구가 진행되고 있다. 특히 일본은 5Ton/Day용량의 NGH 생산플랜트를 건설하여 시운전 중에 있다. NGH기술의 주요 활용분야는 대용량의 가스매장량을 요구하여 LNG공정기술을 적용할 수 없는 중소형가스전 또는 한계가스전에 경제적으로 적용하는 해양수송분야와 천연가스 공급망이 갖춰져 있지 못한 지역에 NGH Pellet형태로 수송/재기화하여 활용하는 내륙운송이 분야가 있다. 국내에서는 지식경제부 국책과제인 ETI(Energy Technology Innovation)사업을 시작으로 국가경쟁력 제고 차원에서 이러한 기술의 기반구촉 및 실증화 사업이 진행되고 있다. 주요 내용으로는 NGH Process Flow, Overall NGH Process concept diagram, NGH Carrier outline, NGH Land Transportation chain 등이 포함되어 있다.

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Comparison of Dynamic Operation Performance of LNG Reliquefaction Processes based on Reverse Brayton Cycle and Claude Cycle (Reverse Brayton 사이클과 Claude 사이클 기반 LNG 재액화 공정의 동특성 운전성능 비교)

  • Shin, Young-Gy;Seo, Jung-A;Lee, Yoon-Pyo
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.20 no.12
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    • pp.775-780
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    • 2008
  • A dynamic model to simulate LNG reliquefaction process has been developed. The model was applied to two candidate cycles for LNG reliquefaction process, which are Reverse Brayton and Claude cycles. The simulation was intended to simulate the pilot plant under construction for operation of the two cycles and evaluate their feasibility. According to the simulation results, both satisfy control requirements for safe operation of brazed aluminum plate-fin type heat exchangers. In view of energy consumption, the Reverse Brayton cycle is more efficient than the Claude cycle. The latter has an expansion valve in addition to the common facilities sharing with the Reverse Brayton cycle. The expansion valve is a main cause to the efficiency loss. It generates a significant amount of entropy associated with its throttling and increases circulation flow rates of the refrigerant and power consumption caused by its leaking resulting in lowered pressure ratio. It is concluded that the Reverse Brayton cycle is more efficient and simpler in control and construction than the Claude cycle.

Virtual Design and Construction (VDC)-Aided System for Logistics Monitoring: Supply Chains in Liquefied Natural Gas (LNG) Plant Construction

  • Moon, Sungkon;Chi, Hung-Lin;Forlani, John;Wang, Xiangyu
    • International conference on construction engineering and project management
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    • 2015.10a
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    • pp.195-199
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    • 2015
  • Many conventional management methods have emphasized the minimization of required resources along the supply chain. Accordingly, this paper presents a proposed method called the Virtual Design and Construction (VDC)-aided system. It is based on object-oriented resource control, in order to accomplish a feed-forward control monitoring supply chain logistics. The system is supported by two main parts: (1) IT-based Technologies; and (2) VDC Models. They enable the system to convey proactive information from the detection technology to its linked visualization. The paper includes a field study as the system's pre-test: the Scaffolding Works in a LNG Mega Project. The study demonstrates a system of real-time productivity monitoring by use of the RFIDbased Mobile Information Hub. The on-line 'productivity dashboard' provides an opportunity to display the continuing processes for each work-package. This research project offers the observed opportunities created by the developed system. Future work will entail research experiments aimed towards system validation.

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