• Title/Summary/Keyword: LEL

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Development of Life Test Specification for Catalytic Gas Sensor (접촉연소식 가스센서의 수명시험기준 개발)

  • Kang Jun-Ku;Park Jung-Won;Hwang Dong-Hoon;Ham Jung-Keol
    • Journal of Applied Reliability
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    • v.6 no.1
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    • pp.37-50
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    • 2006
  • The accelerated life tests of the catalytic gas sensor were performed at three different gas concentration conditions. From the test data, the power-Weibull model was estimated and the acceleration factor between test condition 25%LEL(Lowe Explosive Limit) and use condition 5%LEL was about 3 according to this acceleration model. Using this acceleration factor, life test specification for qualifying that B10 lifetime of the catalytic gas sensor meets the goal lifetime (5 years) was designed.

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Prediction of the Toxicity of Dimethylformamide, Methyl Ethyl Ketone, and Toluene Mixtures by QSAR Modeling

  • Kim, Ki-Woong;Won, Yong Lim;Hong, Mun Ki;Jo, Jihoon;Lee, Sung Kwang
    • Bulletin of the Korean Chemical Society
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    • v.35 no.12
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    • pp.3637-3641
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    • 2014
  • In this study, we analyzed the toxicity of mixtures of dimethylformamide (DMF) and methyl ethyl ketone (MEK) or DMF and toluene (TOL) and predicted their toxicity using quantitative structure-activity relationships (QSAR). A QSAR model for single substances and mixtures was analyzed using multiple linear regression (MLR) by taking into account the statistical parameters between the observed and predicted $EC_{50}$. After preprocessing, the best subsets of descriptors in the learning methods were determined using a 5-fold cross-validation method. Significant differences in physico-chemical properties such as boiling point (BP), specific gravity (SG), Reid vapor pressure (rVP), flash point (FP), low explosion limit (LEL), and octanol/water partition coefficient (Pow) were observed between the single substances and the mixtures. The $EC_{50}$ of the mixture of DMF and TOL was significantly lower than that of DMF. The mixture toxicity was directly related to the mixing ratio of TOL and MEK (MLR $EC_{50}$ equation = $1.76997-1.12249{\times}TOL+1.21045{\times}MEK$), as well as to SG, VP, and LEL (MLR equation $EC_{50}=15.44388-19.84549{\times}SG+0.05091{\times}VP+1.85846{\times}LEL$). These results show that QSAR-based models can be used to quantitatively predict the toxicity of mixtures used in manufacturing industries.

Analysis of Ventilation Performance of PCVD Facility for Solar Cell Manufacturing (Explosion Prevention Aspect) (태양전지 제조용 PCVD설비의 환기 성능 분석(폭발 방지 측면))

  • Lee, Seoung-Sam;An, Hyeong-hwan
    • Journal of the Korean Institute of Gas
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    • v.26 no.5
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    • pp.35-40
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    • 2022
  • PCVD (Plasma Chemical Vapor Deposition), a solar cell manufacturing facility, is a facility that deposits plasma generated in a chamber (NH3, SIH4, O2 on a wafer. In the PCVD facility, gas movement and injection is performed in the gas cabinet, and there are many leak points inside because MFC, regulator, valve, pipe, etc. are intricately connected. In order to prevent explosion in case of leakage of NH3 with an upper explosive limit (UEL) of 33.6% and a lower explosive limit (LEL) of 15%, the dilution capacity must be capable of allowing the concentration of NH3 to be out of the explosive range. This study was analyzed using the CFD analysis technique, which can confirm the dilution ability in 3D and numerical values when NH3 gas leaks from the existing PCVD gas cabinet. As a result, it was concluded that it corresponds to medium dilution and that testicular ventilation is possible through facility improvement.

Analysis of Internal Flow and Control Speed for NH3 (Ammonia) Leakage Scenario of ALD Facility (ALD 설비의 NH3(Ammonia)누출 시나리오에 대한 내부유동 및 제어 속도 해석)

  • Lee, Seoung-Sam;An, Hyeong-hwan
    • Journal of the Korean Institute of Gas
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    • v.26 no.5
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    • pp.22-27
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    • 2022
  • Atomic Layer Deposition (ALD) is a facility that deposits an atomic layer on a wafer by causing a chemical reaction after decomposition using heat or plasma by inputting two or more gases during the semiconductor process. The main gas used at this time is NH3 (Ammonia). NH3 has a relatively narrow explosive range with an upper limit (UFL) of 33.6% and a lower limit (LEL) of 15%, but it can explode if a large amount suddenly gathers in one place. It is Velocity and fatal if inhaled or in contact with the skin. NH3 (Ammonia) of ALD (Atomic Layer Deposition) facility is supplied to the chamber through the gas inlet and discharged after the reaction.

Effects of Dietary Carbohydrase Enzyme Complex and Microbial Phytase Supplementation on Productivity and Nutrient Digestibility in Growing Pigs (탄수화물 분해 복합효소제와 미생물 파이테이즈의 첨가가 육성돈의 생산성 및 영양소 소화율에 미치는 영향)

  • Shim, Y.H.;Chae, B.J.;Lee, J.H.
    • Journal of Animal Science and Technology
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    • v.45 no.4
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    • pp.569-576
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    • 2003
  • An experiment was conducted to investigate the effect of microbial phytase (Natuphos$^{\circledR}$) supplementation, individually and in combination with carbohydrase enzyme complex (composed of enzymes targeted to SBM dietary components such as $\alpha$-galactosides and galactomannans; ENDO-POWER$^{\circledR}$) to corn-soy basis diet with low nutrient levels on growth performance and nutrient digestibility of growing pigs. A total of 48 crossbred weaned pigs (Landrace${\times}$Yorkshire${\times}$Duroc), 29.1$\pm$0.14 kg of initial body weight, were randomly allotted to four dietary treatments, based on weight and age, according to a Randomized Complete Block Design. There were three pens per treatment and 4 pigs per pen. The dietary treatments were 1) CON (control diet with 3,380 kcal/kg of metabolizable energy, 18.96% of crude protein, 1.10% of lysine, 0.75% of calcium and 0.35% of available phosphorus), 2) LP+NTPS (CON diet with 0.15% unit lower available P levels+0.1% phytase (500 FTU/kg; Natuphos$^{\circledR}$)), 3) LEL+ENP (CON diet with 3.0% unit lower ME and lysine levels + 0.1% carbohydrase enzyme complex (ENDO-POWER$^{\circledR}$), and 4) LPEL+ENZ (CON diet with 0.15% unit lower available P levels and 3.0% unit lower ME and lysine levels+0.1% ENDO-POWER$^{\circledR}$ and 0.1% Natuphos$^{\circledR}$ (500 FTU/kg). There was no significant difference (p〉0.05) in average daily gain (ADG), average daily feed intake (ADFI) and feed conversion ratio (FCR) among dietary treatments during the whole experimental period (0 to 4 weeks). Apparent digestibility of gross energy was greater in LP+NTPS and LPEL+ENZ groups than in the LEL+ENP (p<0.05). Apparent digestibility of phosphorus was greater in LP+NTPS than in LEL+ENP (p<0.05). Dry matter excretion was lowest in LPEL+ENZ and phosphorus excretion was lowest in LP+NTPS (p<0.05). Overall, pigs fed on LPEL+ENZ group tended to have better nutrient digestibility (dry matter, gross energy, crude protein and phosphorus) than pigs fed on control group. All dietary enzyme treatment groups showed lower feed cost/body weight gain of pigs than control group. In conclusion, the results from the present study suggest that the simultaneous inclusion of phytase and carbohydrase enzyme complex to diets is advantageous with respect to reducing nutrient excretion of growing pigs and may contribute to increased economic return when added to corn-soy based growing pig diets.

Fire and explosion risk of metal particles with the same mean diameter (동일 입경 조건에서의 금속분진의 화재.폭발위험성)

  • Han, Ou-Sup;Lee, Keun-Won
    • Proceedings of the Korea Institute of Fire Science and Engineering Conference
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    • 2011.04a
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    • pp.376-377
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    • 2011
  • 최근 Mg, Mg-Al합금, Al은 전자제품의 케이스, 차량의 휠 등의 신소재로서 활용성이 높아 사회적 수요가 급격히 늘고 있다. 이러한 수요 증가와 함께 관련 사업장에서는 취급 과정에서 폭발사고 위험성이 높아지고 있는데, 2010년도에는 국내 사업장에서 금속 분진에 의한 폭발사고가 4건이 발생하여 인명 및 재산피해가 발생하였다. Mg-Al합금의 폭발사고로 사망 1명과 부상 2명이 발생하였으며, Al분진의 폭발사고는 3건이 발생하여 사망 2명과 부상 3명의 인명피해로 이어졌다. 사고조사를 통하여 사업장에서의 금속분진에 대한 위험인식이 매우 낮은 것이 유사 사고가 반복되고 있는 가장 큰 이유로 알려지고 있는데, 이는 금속분진에 대한 부족한 안전기술정보와 밀접한 관련이 있다. 본 연구에서는 Mg, Mg-Al합금, Al등을 취급하는 관련 사업장에서 폭발사고 예방대책을 위하여 활용할 수 있는 폭발특성에 관한 안전기술정보 제공을 목적으로 하고 있다. 보다 구체적으로는 사고 다발 금속분진에 대한 위험성 이해에 도움을 될 수 있도록 동일 입경분포 조건에서의 위험성을 정량적으로 평가하였으며, 이를 위하여 각 금속분진의 동일 입경 조건에서 최대폭발압력, 폭발하한계 등의 폭발위험성 데이터를 실험적으로 조사 하였다. 조사한 시료는 평균입경 200 mesh의 Al, Mg, Mg-Al(60:40 wt%)로서 입도분석기(Beckman Coulter LSI 3320)를 사용하여 측정한 결과 평균입경은 약 $155{\mu}m$로 나타났다. Al분진의 농도변화에 따른 폭발압력을 조사한 결과, 최대폭발압력(Pmax)은 7.9 bar였으며 최대폭발압력상승속도 (dt/dP)max는 농도 $1500[g/m^3]$에서 322 [bar/s]로 최대가 되었으며 폭발 하한계(LEL)는 $70[g/m^3]$가 얻어졌다. 반면에 순수한 Mg의 LEL은 $30[g/m^3]$였으며 Pmax는 6.4 bar, (dP/dt)max는 100 [bar/s]가 얻어졌다. 이러한 결과로부터 LEL이 낮은 Mg는 Al보다 연소성이 큰 것으로 나타났으며, Al은 화염을 유지하는데 필요한 최저 열분해 가스농도를 확보하는데 Mg보다도 고농도의 분진이 필요함을 알 수 있었다. 또한 Mg-Al(60:40 wt%)의 LEL은 $50g/m^3$이었으며 Pmax는 9.4 bar, (dP/dt)max는 472 [bar/s]가 얻어졌다. 이러한 결과로부터 Mg-Al(60:40 wt%)합금의 연소성을 살펴보면 착화하기 쉬운 정도는 Mg와 Al의 성분비에 의해 변화하지만 Mg와 Al의 중간 정도로 나타나는 반면, Pmax는 Mg 또는 Al의 단독 물질 성분보다도 매우 큰 것을 알 수 있었다. 본 연구를 통하여 단일 성분의 Mg와 Al보다도 Mg와 Al이 일정 비율로 구성된 Mg-Al합금의 경우가 화재폭발 위험성이 증가한다는 사실을 알 수 있었으며, 이와 같은 폭발위험특성 자료를 활용하여 분진의 보관, 취급, 폐기 등의 지속적 관리가 필요하며 사업장 특성에 적합한 안전대책을 통한 사고예방대책이 요구된다.

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Dust Explosion Characteristics of Multi-Walled Carbon Nano Tube (다중벽 탄소나노튜브의 분진폭발 특성)

  • Han, In Soo;Lee, Keun Won;Choi, Yi Rac
    • Korean Chemical Engineering Research
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    • v.55 no.1
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    • pp.40-47
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    • 2017
  • Dust explosion hazards are always present when combustible dusts are manufactured or handled in the process. However, industries is experiencing difficulty in establishing chemical accident prevention measures because of insufficiency of information on dust explosion characteristics of combustible dust handled in industry. In this study, we investigated experimentally dust explosion characteristics of two kinds of multi-walled carbon nano tubes (MWCNT) different in particle size distribution and examined classification of dust explosion hazardous area for MWCNT manufacturing or handling process by applying the NFPA 499 code. As a result, $P_{max}$, $K_{st}$, LEL, MIE and MIT of MWCNT 1 having $124.2{\mu}m$ median diameter are obtained 6.3 bar, $56bar{\cdot}m/s$, $125g/m^3$, over 1000 mJ, and over $650^{\circ}C$. $P_{max}$, $K_{st}$, LEL, MIE and MIT of MWCNT 2 having $293.5{\mu}m$ median diameter are 6.2 bar, $42bar{\cdot}m/s$, $100g/m^3$, over 1000 mJ, and over $650^{\circ}C$, respectively. MWCNT 1, 2 are not categorized as combustible dust listed in the NFPA 499 Code for classification of dust explosion hazardous area because explosion severity and ignition sensitivity of MWCNT 1, 2 are below 0.35 and 0.01, respectively.

The Measurement and Prediction of the Combustible Properties of of Benzyl-Alcohol for MSDS (Material Safety Data Sheet) (MSDS (Material Safety Data Sheet)를 위한 벤질알코올 연소특성치의 측정 및 예측)

  • Ha, Dong-Myeong
    • Korean Chemical Engineering Research
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    • v.55 no.2
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    • pp.190-194
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    • 2017
  • The combustion properties for the prevention of the fire and explosion in the work place are flash point, explosion limit, autoignition temperature (AIT) etc.. The using of the corrective combustion properties of the MSDS (Material Safety Data Sheet) of the handling substance for the chemical process safety is very important. For the safe handling of benzyl alcohol which is widely used in the chemical industry, the flash point and the AIT were measured. And, the lower explosion limit (LEL) of benzyl alcohol was calculated by using the lower flash point which obtained in the experiment. The flash points of benzyl alcohol by using the Setaflash and Pensky-Martens closed-cup testers measured $90^{\circ}C$ and $93^{\circ}C$, respectively. The flash points of benzyl alcohol by using the Tag and Cleveland open cup testers are measured $97^{\circ}C$ and $100^{\circ}C$. The experimental AIT of benzyl alcohol by ASTM 659E tester was measured as $408^{\circ}C$. The LEL of benzyl alcohol measured by Setaflash closed-cup apparatus was calculated as 1.17 vol% at $90^{\circ}C$. In this study, it was to possible predict the LEL by using the lower flash point of benzyl alcohol which measured by Setaflash closed-cup tester.

PARALLEL DYNAMIC OCTAL COMPACT MAPPING

  • Min, Yong-Sik
    • Journal of applied mathematics & informatics
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    • v.3 no.1
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    • pp.35-46
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    • 1996
  • This paper suggests a new coding method for the parallel machine which compresses the data be reducing redundancy. Paral-lel Dynamic octal Compact Mapping (PDOCM) compresses at least 1 byte per word compared with other coding techniques and achieves a 54. 188-fold speedup with 64 processors to transmit 10 million charac-ters.

Measurement and Prediction of Combustion Properties of n-Phenol (페놀의 연소특성치의 측정 및 예측)

  • Ha, Dong-Myeong
    • Korean Journal of Hazardous Materials
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    • v.6 no.2
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    • pp.23-29
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    • 2018
  • The fire and explosion properties necessary for waste, safe storage, transport, process design and operation of handling flammable substances are lower explosion limits(LEL), upper explosion limits(UEL), flash point, AIT( minimum autoignition temperature or spontaneous ignition temperature), fire point etc., An accurate knowledge of the combustion properties is important in developing appropriate prevention and control measures fire and explosion protection in chemical plants. In order to know the accuracy of data in MSDSs(material safety data sheets), the flash point of phenol was measured by Setaflash, Pensky-Martens, Tag, and Cleveland testers. And the AIT of phenol was measured by ASTM 659E apparatus. The explosion limits of phenol was investigated in the reference data. The flash point of phenol by using Setaflash and Pensky-Martens closed-cup testers were experimented at $75^{\circ}C$ and $81^{\circ}C$, respectively. The flash points of phenol by Tag and Cleveland open cup testers were experimented at $82^{\circ}C$ and $89^{\circ}C$, respectively. The AIT of phenol was experimented at $589^{\circ}C$. The LEL and UEL calculated by using Setaflash lower and upper flash point value were calculated as 1.36vol% and 8.67vol%, respectively. By using the relationship between the spontaneous ignition temperature and the ignition delay time proposed, it is possible to predict the ignition delay time at different temperatures in the handling process of phenol.