• Journal of the Korean Society of Manufacturing Process Engineers
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• v.16 no.1
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• pp.124-133
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• 2017

In the current lighting market, LEDs that have a high luminous efficiency, a long life and consume less power have emerged as next generation lighting. Owing to various designs and sizes of LEDs, the production process of existing LEDs involves many tasks that require manual labor; hence, the assembly of LEDs necessitates manpower. Because of the use of manpower, the production costs of LEDs increases and production efficiency decreases. Recently, the assembly parts of LEDs have been standardized for minimizing manual labor, and an LED is developed as an LED panel. The automatic assembly system produces LED convergent lighting by assembling two LED panels and one diffusion cover. To increase the production efficiency of the LED convergent lighting module, it is important that the development of a feeder can continuously supply the LED panels is required, and whose design has sufficient stability. The automatic assembly system of the LED convergent lighting module consists of two feeders, which convey LED panels and diffusion covers to a main conveyor, which assembles the lifted panels and covers. In this study, structural analysis and fatigue life for forced loads on the conveyer line of the feeder in the process of lifting LED panels and diffusion covers of each feeder, is analyzed. In addition, the drive of the belt constituting the conveyor line of each feeder is simulated, and the dynamic characteristics of the belt is analyzed using the virtual engineering method.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.8 no.4
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• pp.924-929
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• 2007

This paper introduces a simulation model regarding the process analysis of a LED assembly process. The objective of the simulation model is to evaluate the performance of various design aspects of process alternatives. To develop the simulation model, a time study is performed for each process. Next, by using ARENA, a simulation model is conducted based on the process analysis and the line balancing methodology. We found out several problems for the assembly process, and then suggest several alternatives to improve the system.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.17 no.1
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• pp.23-33
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• 2018

In the general manual feeder of an LED lighting assembly system, many workers are needed to supply parts to the main conveyor. The automatic feeder for modern automation lighting assembly systems consists of a completely automated feeding system and a magazine system that supplies the parts automatically. A standardized LED panel and diffusion cover is stacked in the cartridge of the magazine system. The structural safety of the automatic feeding system with regard to handling the load from the panels and covers stored in the cartridge should be guaranteed. LED convergency lighting modules are assembled using two LED panels and one diffusion cover in an automatic feeder. In this study, the structural safety and fatigue life of the automatic feeder and magazine were analyzed by considering the load generated in the automatically assembled LED convergency lighting system. In addition, the dynamic behavior of each auto-feeding system and magazine delivery system was visualized, and the working process was evaluated via dynamic simulation using a virtual engineering method. A tack time table for automatic feeding systems was derived by developing a virtual prototype.

• Proceedings of the Korean Institute of IIIuminating and Electrical Installation Engineers Conference
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• 2009.05a
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• pp.243-247
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• 2009

A Radioactive constraint of the nuclear fuel assembly irradiated by neutron during normal operation cycle of the nuclear power plant is typically on the order of about 3 kGy/h. In order to inspect nuclear fuel assembly using a VT (vision technology) system, the light such as halogen lamp is used. As the halogen lamp has lower color temperature than the sun light, the objects under halogen lamp illumination are seemed to be tinted with red. In this paper, high brightness LED is considered to be used as the light source of VT system. The high brightness LED, which is a key light source of the VT system, have been gamma irradiated at the dose rate of 4 kGy/h during two hours up to a total dose of 8 kGy. The radiation induced color-center in the LED housing cap made of plastics materials is observed.

• Journal of the Korean Institute of Telematics and Electronics
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• v.26 no.5
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• pp.99-107
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• 1989

This paper describes the KUI-LED (Kyungpook national University Intelligent CAD-Layout EDitor) which is a 2-dimensional graphics editor for IC mask layout. This system runs of IBM PC/AT with the ${\Omega}$/PC graphics board. It offers a sufficient set of facilities to do most kinds of layout. KUIC-LED is written in 'C' and 'Assembly' language.

• Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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• 2009.11a
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• pp.15-15
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• 2009

In many applications for display with LED, the thermal behavior of LED is most important issue in view of thermal management. The optical requirements of the displays for various applications make the designer to drive the LED at or over their on-design condition to achieve performances requested by users. In practical cases of large-sized TV with LED back light unit (BLU), the problem of increasing LED temperature can affect the reliability of LED itself and the optical performances of BLU as an assembly of LED. In this paper, the thermal management design of LED back light unit(BLU) for large-sized TV was performed

• Journal of the Korean Society for Precision Engineering
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• v.30 no.3
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• pp.349-355
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• 2013

Recent high oil price results in the development of energy saving technology such as LED lighting system. Street-lighting system using COH LED package can save energy because the heat dissipation through cupper base is better than conventional technology. Studies on manufacturing processes of lighting system are insufficient even though LED package design and its heat analysis have been studied. This study focuses on the problem and solution of manufacturing processes such as LED packaging process, optimized emission angle, and LED bar dimension for mechanical assembly. As a result, we established better manufacturing alternatives of LED packaging and street-lighting system with higher lighting efficiency of 84 lm/W, as well as good illumination intensity of 39.7 lux at 6 m from lighting source.

• Design & Manufacturing
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• v.18 no.3
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• pp.54-63
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• 2024

This study applied the insert molding technology which is a metal and resin joining method, to secondary battery prismatic cap assembly component and investigated the improvement comparing with standard PHEV2 Type of prismatic battery under the goal of enhancing the global market competitiveness by reducing the number of cap assembly sub-component and simplifying its manufacturing processes. Insert molding replaced the rivet terminal which is composed of 6 parts to which led significant decreasing of product cost, weight and resistance and increasing tensile strength. The angle of current collector to cap plate is a key of leakage defect which is determined by temperature of product and mold, injection temperature, pressure and time and these data can be used for bigger size of insert cap assembly as the demand of high capacity battery is getting high

• Journal of the Optical Society of Korea
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• v.19 no.4
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• pp.421-426
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• 2015

This paper presents a hybrid single optical system for an LED surgical light that combines the advantages of both lens- and reflector-type single optical systems. The proposed hybrid single optical system includes a lens in the center and the LED light originating from the lens is redirected using a reflector to achieve a high beam spread. Iterative optical software simulations are used to provide data for the design of the lens and reflector for a single optical system, and for a complex optical system for the LED light assembly. The resulting data is also used to fabricate a prototype system. Experiments using the prototype of the hybrid single optical system and a mock-up LED surgical light confirm the system's shadow dilution performance and its applicability to surgical operations.

• Journal of Sensor Science and Technology
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• v.32 no.2
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• pp.124-130
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• 2023

Implementing flexible production systems in domestic and foreign automotive design parts assembly has increased demand for automation and power reduction. Consequently, transition to a hybrid production method is observed where multiple vehicles are assembled in a single assembly line. Multiple robots, 3D vision sensors, mounting positions, and correction software have complex configurations in the automotive glass mounting system. Hence, automation is required owing to significant difficulty in the assembly process of automobile parts. This study presents a primer lighting and inspection algorithm that is robust to the assembly environment of real automotive design parts using high power 'ㄷ'-shaped LED inclined lighting. Furthermore, a 2D camera was developed in the primer coating inspection system-the core technology of the glass mounting system. A primer application demo line applicable to the actual automobile production line was established using the proposed high power lighting and algorithm. Furthermore, application inspection performance was verified using this demo system. Experimental results verified that the performance of the proposed system exceeded the level required to satisfy the automobile requirements.