• Title/Summary/Keyword: LCD panel inspection

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TFT-LCD Defect Detection Using Mean Difference Between Local Regions Based on Multi-scale Image Reconstruction (로컬 영역 간 평균 화소값 차를 이용한 멀티스케일 기반의 TFT-LCD 결함 검출)

  • Jung, Chang-Do;Lee, Seung-Min;Yun, Byoung-Ju;Lee, Joon-Jae;Choi, Il;Park, Kil-Houm
    • Journal of Korea Multimedia Society
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    • v.15 no.4
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    • pp.439-448
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    • 2012
  • TFT-LCD panel images have non-uniform brightness, noise signal and defect signal. It is hard to divide defect signal because of non-uniform brightness and noise signal, so various divide methods have being developed. In this paper, we suggest method to divide defective regions on TFT-LCD panel image by estimating a menas of two different size of windows, which is suggested by Eikvil et al., and using difference of them. But in this method, the size of detectable defects is restricted by the size of window, hence it has inefficient problem that the size of window have to increase to divide a large defect region. To solve this problem we suggest an algorithm which can divide various size of defects, by using Multi-scale and restrict a detectable size of defects in each scale. To prove an efficiency of suggested algorithm, we show that resulting images of real TFT-LCD panel images and an artificial image with various defects.

Defect Inspection of TFT-LCD Panel using 3D Modeling and Periodic Comparison (3차원 모델링과 반복비교를 통한 TFT-LCD 패널의 결점 검출)

  • Lee, Kyong-Min;Chang, Moon-Soo;Park, Poo-Gyeon
    • Proceedings of the KIEE Conference
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    • 2007.10a
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    • pp.149-150
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    • 2007
  • In this paper, we propose a novel defects inspection algorithm for TFT-LCD panels. We first compensate the distorted image caused by the camera distortion and the uneven illumination environment using the least squares method and the bezier surface. We find a starting point of each pattern. The reference frame, made by subtract method using several clean patterns, is compared to each pattern to find defects. The simulation example shows that our algorithm not only inspects the defects well, but also is robust to the 1-pixel error.

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Characteristic Analysis of Spacial Electric Field Distribution in Liquid Crystal of TFT-LCD Panel (3차원 유한요소법을 이용한 TFT-LCD 액정에서의 공간 전기장 분포 특성 분석)

  • Jung, Sang-Sik;Kim, Nam-Kyung;Kim, Dong-Hun;Noh, Min-Ho;Lee, Kyu-Sang
    • Journal of the Korean Magnetics Society
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    • v.22 no.3
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    • pp.91-96
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    • 2012
  • In this paper, a three-dimensional finite element model based on the multi-pixel was constructed to accurately predict electric field distributions including an interference phenomenon between adjacent pixels in the liquid crystal of a complicated TFT-LCD panel. Utilizing the elaborate numerical model, the characteristics of spatial electric field distributions depending on various fault-electrode conditions are thoroughly examined on the basis of the field distribution of a normal electrode condition. The validity of the proposed model is proved by comparing the simulation results with those of the existing optical inspection equipments.

Fabrication of high brightness multi lamps backlight system for large size LCD panel inspection equipment (대형 LCD 패널 검사를 위한 고휘도 멀티램프 백라이트 시스템)

  • 전영태;박종리;임성규
    • Proceedings of the Korean Society Of Semiconductor Equipment Technology
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    • 2004.05a
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    • pp.249-252
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    • 2004
  • 냉음극관(CCFL) 램프를 이용한 멀티램프 구동용 인버터를 제작 한 후 이를 이용하여 휘도 $20,000 cd/\textrm{m}^2$, 휘도 균일도 85%의 장비용 백라이트를 제작하였다. 이러한 고휘도, 높은 휘도 균일도의 직하방식 백라이트를 이용하여 기존의 형광등을 이용한 검사장비 보다 고휘도, 박형의 장수명 백라이트를 제작하였다.

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Gradient-based Fast Connectivity Weighted Hough Transform (그래디언트 기반 고속 연결성 가중 허프 변환)

  • Kim, Jeong-Tae;Shin, Ji-Young
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.57 no.4
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    • pp.715-717
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    • 2008
  • The connectivity weighted Hough transform is a useful method for detecting well-connected short lines without generating false lines yet requires extensive computation. This letter describes a method that reduces the computation of the connectivity weighted Hough transform by removing unnecessary weight calculations using the gradient angles of feature points. In simulations with synthetic images and experiments with liquid crystal display panel images, the proposed method showed significantly improved speed without compromising detectability.

Adaptive Thresholding Method Using Zone Searching Based on Representative Points for Improving the Performance of LCD Defect Detection (LCD 결함 검출 성능 개선을 위한 대표점 기반의 영역 탐색을 이용한 적응적 이진화 기법)

  • Kim, Jin-Uk;Ko, Yun-Ho;Lee, Si-Woong
    • The Journal of the Korea Contents Association
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    • v.16 no.7
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    • pp.689-699
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    • 2016
  • As the demand for LCD increases, the importance of inspection equipment for improving the efficiency of LCD production is continuously emphasized. The pattern inspection apparatus is one that detects minute defects of pattern quickly using optical equipment such as line scan camera. This pattern inspection apparatus makes a decision on whether a pixel is a defect or not using a single threshold value in order to meet constraint of real time inspection. However, a method that uses an adaptive thresholding scheme with different threshold values according to characteristics of each region in a pattern can greatly improve the performance of defect detection. To apply this adaptive thresholding scheme it has to be known that a certain pixel to be inspected belongs to which region. Therefore, this paper proposes a region matching algorithm that recognizes the region of each pixel to be inspected. The proposed algorithm is based on the pattern matching scheme with the consideration of real time constraint of machine vision and implemented through GPGPU in order to be applied to a practical system. Simulation results show that the proposed method not only satisfies the requirement for processing time of practical system but also improves the performance of defect detection.

Automatic Extraction of Size for Low Contrast Defects of LCD Polarizing Film (Low Contrast 특성을 갖는 LCD 편광필름 결함의 크기 자동 검출)

  • Park, Duck-Chun;Joo, Hyo-Nam;Rew, Keun-Ho
    • Journal of Institute of Control, Robotics and Systems
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    • v.14 no.5
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    • pp.438-443
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    • 2008
  • In this paper, segmenting and classifying low contrast defects on flat panel display is one of the key problems for automatic inspection system in practice. Problems become more complicated when the quality of acquired image is degraded by the illumination irregularity. Many algorithms are developed and implemented successfully for the defects segmentation. However, vision algorithms are inherently prone to be dependent on parameters to be set manually. In this paper, one morphological segmentation algorithm is chosen and a technique using frequency domain analysis of input images is developed for automatically selection the morphological parameter. An extensive statistical performance analysis is performed to compare the developed algorithms.

Fabrication of Grooved Pattern for the Light Guide Plate of TFT-LCD with CO2 Laser (CO2 레이저 빔을 이용한 TFT-LCD 도광판의 패턴 제작에 관한 연구)

  • 김경동;백창일;송철기;안성훈
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.10a
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    • pp.147-150
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    • 2002
  • A light guide panel is an element of the LCD backlight module that is often used for the display of compact electronic devices. In this study, a laser marking system is proposed to fabricate light guide panel, which can be replaced of other manufacturing methods such as silk printing, stamping, and v-cutting methods. The objectives of this research are the establishment of laser marking system, evaluation of laser marking parameters, understanding marking process, application to PMMA, reliability test and quality inspection. A 50W $CO_2$ laser (CW) was used to perform different experiments in which, the influence of some processing parameters (average power, scanning speed) on the geometry and quality of groove pattern was studied. The width of the etched grooves increases with increasing a laser power and decreasing a scan speed. In order to analyze surface characteristics and optical properties (luminance, uniformity), SEM photography and BM7 (luminance measuring system) were used. As a result, the optimal conditions of the process parameters were determined.

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Automatic Defect inspection of TFT-LCD Panels Using a Pre-Filter (프리필터를 이용한 TFT-LCD 패널의 자동 결함 검출)

  • Nam, Seung-Uk;Seo, Sung-Dea;Nam, Hyun-Do;Ahn, Dong-Jun
    • Proceedings of the KIEE Conference
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    • 2007.07a
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    • pp.1864-1865
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    • 2007
  • In this paper, we proposed pre-filter algorithms which using frequency domain analysis method, for the detections of defects in large-sized Thin Film Transistor-Liquid Crystal Display(TFT-LCD) panel surfaces. We performed frequency analysis with 1-D, 2-D FFT methods for extract periodic patterns of lattice structures in TFT-LCDs. To remove this patterns, band-stop filters were used for eliminating specific frequency components. In order to acquire only defected images, we used 2-D inverse FFT methods which can be reverts images that remains defects.

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A Defect Inspection Method in TFT-LCD Panel Using LS-SVM (LS-SVM을 이용한 TFT-LCD 패널 내의 결함 검사 방법)

  • Choi, Ho-Hyung;Lee, Gun-Hee;Kim, Ja-Geun;Joo, Young-Bok;Choi, Byung-Jae;Park, Kil-Houm;Yun, Byoung-Ju
    • Journal of the Korean Institute of Intelligent Systems
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    • v.19 no.6
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    • pp.852-859
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    • 2009
  • Normally, to extract the defect in TFT-LCD inspection system, the image is obtained by using line scan camera or area scan camera which is achieved by CCD or CMOS sensor. Because of the limited dynamic range of CCD or CMOS sensor as well as the effect of the illumination, these images are frequently degraded and the important features are hard to decern by a human viewer. In order to overcome this problem, the feature vectors in the image are obtained by using the average intensity difference between defect and background based on the weber's law and the standard deviation of the background region. The defect detection method uses non-linear SVM (Supports Vector Machine) method using the extracted feature vectors. The experiment results show that the proposed method yields better performance of defect classification methods over conveniently method.