• Title/Summary/Keyword: Korean Motor Industry

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Development of an Automated Design System of CNG Composite Vessel using Steel Liner Manufactured by D.D.I Process (D.D.I 공정으로 제조된 금속라이너를 이용한 CNG 복합재 압력용기의 설계 자동화 시스템 개발)

  • Kim, Eui-Soo;Kim, Ji-Hoon;Park, Yoon-So;Kim, Chul;Choi, Jae-Chan
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.1
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    • pp.205-213
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    • 2003
  • The fiber reinforced composite material is widely used in the multi-industrial field where the weight reduction of the infrastructure is demanded because of their high specific modulus and specific strength. It has two main merits which are to cut down energy by reducing weight and to prevent explosive damage preceding to the sudden bursting which is generated by the pressure leakage condition. Therefore, Pressure vessels using this composite material in comparison with conventional metal vessels can be applied in the field such as defense industry, aerospace industry and rocket motor case where lightweight and the high pressure are demanded. In this paper, for nonlinear finite element analysis of E-glass/epoxy filament winding composite pressure vessel receiving an internal pressure, the standard interpretation model is developed by using the ANSYS, general commercial software, which is verified as the accuracy and useful characteristic of the solution based on Auto LISP and ANSYS APDL. Both the preprocessor for doing exclusive analysis of filament winding composite pressure vessel and postprocessor that simplifies result of analysis have been developed to help the design engineers.

A Study of Regeneration Breaking Control Algorithm for Wounded-field Synchronous Motor Drive (대용량 동기 발전 전동기의 회생 제동 제어 알고리즘에 관한 연구)

  • Ryu, Ho-Seon;Lee, Joo-Hyun;Lim, Ik-Hun;Park, Yo-Jip;Kang, Youn-Jong;Kim, Jang-Mok
    • The Transactions of the Korean Institute of Power Electronics
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    • v.11 no.2
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    • pp.104-112
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    • 2006
  • SFC(Static Frequence Converter)system has come to be used as drive large synchronous machine in many industry applications. Many papers have been presented on the control algorithm of SFC system, not the acceleration and start-up but the rated speed operation with line connection and the braking operation with regeneration which is used in the industry. Among this, this paper presents the regeneration breaking control algorithm for a large synchronous machine using SFC system. The results of experiment show that the proposed algorithm is proper and effective.

Effect of Premixed Fuel on the Combustion Characteristics of Premixed Charge Compression Ignition Engine (예혼합 연료에 따른 균일 예혼합 압축 착화 엔진의 연소특성)

  • Hwang, Jin-Woo;Kim, Dae-Sik;Rhyu, Youl;Lee, Ki-Hyung;Lee, Chang-Sik
    • Transactions of the Korean Society of Automotive Engineers
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    • v.11 no.1
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    • pp.49-54
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    • 2003
  • The purpose of this work is to investigate the effect of premixed fuel on the reduction of exhaust emissions in premixed charge compression ignition engine. The premixed fuel is injected into the intake manifold to form homogeneous pre-mixture in the combustion chamber. The pre-mixture is ignited by a small amount of diesel fuel directly injected into the cylinder. In the case of gasoline as a premixed fuel of the engine, $NO_x$ and smoke concentration of exhaust emissions were reduced compared with the conventional diesel engine. But in the event of diesel fuel for premixed fuel, the rate of smoke reduction was small compared with the case of gasoline as a premixed fuel. HC and CO emissions were increased at high premixed ratio in the case of two premixed fuels. The combustion characteristics of the engine such as the combustion pressure, the rate of heat release, and other characteristics are compared.

Main Function of RACE Software for Environmental Assessment of Electric Motor Unit (전동차 환경성 진단용 RACE프로그램의 주요기능)

  • Kim, Yong-Ki;Lee, Jae-Young;Seo, Min-Seok;Choi, Yo-Han
    • Proceedings of the KSR Conference
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    • 2007.05a
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    • pp.1244-1249
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    • 2007
  • Pursuing sustainable development throughout society and industry and the field of environmental policy, each international organization or nation has performed international standardization projects on environmental management activities for their system as well as environmental assessment for a product such as life cycle assessment (LCA) and life cycle inventory database (LCI DB), and the environmental aspects have been increasingly demanded as crucial evaluation specifications. Moreover, the conventional environmental policy, which represents the direct-control, has been more dependent on the market forces and product itself after the Climate Change Convention., and the Integrated Product Policy (IPP, EU) is applied vigorously to strengthen global competitiveness of a product and to achieve the effect of environmental improvement for it. According to change of the international railway market, the value of Eco-Design has been increasingly important in developed countries including EU. Thus, each country is establishing its own guidelines, software and database for each product, and developing new policies through Eco-Design with practical results in marketing. To react this and develop Korean railway as an environment-friendly industry with priority to other transportation system as well as maintain high place in technology, the direction of RACE software development of main function is introduced, which is exclusively used for EMU to assess both environmental and economic aspects with LCA and eco-efficiency (EE).

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A Study on the Design and Embodiment of Educational Automatic Purification Facility of Waste Water (교육용 자동 폐수 정화시설의 설계와 구현에 관한 연구)

  • Kim, Moon-Ki
    • The Journal of Korean Institute for Practical Engineering Education
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    • v.4 no.2
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    • pp.7-12
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    • 2012
  • In this research, an educational automatic purification facility of waste water is designed. The system has four functions which are filter tank, aeration tank, reactor tank and ultraviolet sterilization tank, and is embodied by PLC(Programmable Logic Controller), DC motor, solenoid valve, squirt gun, propeller, profile, switch, sensor and so on. Also, the system is designed and manufactured based on knowledges which are obtained from college education. The study is emphasized on "learning by doing". From this case study, students can increase their originality and adaptability for related industry. Also, the technique can be initiated industry if needed.

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Accuracy Improvement of a 5-axis Hybrid Machine Tool (5축 혼합형 공작기계의 정밀도 향상 연구)

  • Kim, Han Sung
    • Journal of the Korean Society of Industry Convergence
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    • v.17 no.3
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    • pp.84-92
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    • 2014
  • In this paper, a novel 5-axis hybrid-kinematic machine tool is introduced and the research results on accuracy improvement of the prototype machine tool are presented. The 5-axis hybrid machine tool is made up of a 3-DOF parallel manipulator and a 2-DOF serial one connected in series. The machine tool maintains high ratio of stiffness to mass due to the parallel structure and high orientation capability due to the serial-type wrist. In order to acquire high accuracy, the methodology of measuring the output shafts by additional sensors instead of using encoder outputs at the motor shafts is proposed. In the kinematic view point, the hybrid manipulator reduces to a serial one, if the passive joints in the U-P serial chain at the center of the parallel manipulator are directly measured by additional sensors. Using the method of successive screw displacements, the kinematic error model is derived. Since a ball-bar is less expensive than a full position measurement device and sufficiently accurate for calibration, the kinematic calibration method of using a ball-bar is presented. The effectiveness of the calibration method has been verified through the simulations. Finally, the calibration experiment shows that the position accuracy of the prototype machine tool has been improved from 153 to $86{\mu}m$.

A Study on Robust Control of Mobile Robot with Single wheel Driving Robot for Process Automation (공정 자동화를 위한 싱글 휠 드라이빙 모바일 로봇의 견실제어에 관한 연구)

  • Shin, Haeng-Bong;Cha, BO-Nam
    • Journal of the Korean Society of Industry Convergence
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    • v.19 no.2
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    • pp.81-87
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    • 2016
  • This paper presents a new approach to control of stable motion of single wheel driving robot system of a pitch that is controlled by an in-wheel motor and a roll that is controlled by a reaction wheel. This robot doesn'thave any actuator for a yaw axis control, which makes the derivation of the dynamics relatively simple. The Lagrange equations was applied to derive the dynamic equations of the one wheel driving robot to implement the dynamic speed control of the mobile robot. To achieve the real time speed control of the unicycle robot, the sliding mode control and optical regulator are utilized to prove the reliability while maintaining the desired speed tracking performance. In the roll controller, the sigmoid-function based robust controller has been adopted to reduce the vibration by the situation function. The optimal controller has been implemented for the pitch control to drive the unicycle robot to follow the desired velocity trajectory in real time using the state variables of pitch angle, angular velocity, angle and angular velocity of the driving wheel. The control performance of the control systems from a single dynamic model has been illustrated by the real experiments.

A Study of the Effects on the Structural Strength by Change of Spot Welding Pitch (점용접의 간격 변화에 의한 구조 강성 영향 평가 연구)

  • Hong, Min-Sung;Kim, Jong-Hyun
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.19 no.4
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    • pp.511-520
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    • 2010
  • In general, spot welding is used at no welding rod or flux for the process, low welding point temperature compared to arc welding, short heating time, less damage to the parent material, and low deformation and residual stress, relatively. Also, because of the pressurization effect, better mechanical qualities of the welding parts are obtained. Therefore, in various fields of industry its rapid operation speed can make mass production possible such as motor industry. In FEM analysis for the spot welding process, it is effective to use simple modeling rather than complicated one because of its numerous number of spots and reduction of analysis time. Therefore, this study provides with not only simplification of modeling analysis by using beam component composition of structure without re-compositing the spot welding point mesh but also modeling analysis of which property of fracture strength is reflected. In addition complete spot welding model is examined at rectangular post shape (hat shape) by impact test, compared the results, and verified its validity. As a result, it is possible to optimize the welding position and to recognize the strength of structure and the proposed equal distance model shows the effect of welding point reduction and improvement of stiffness.

A Study on the Optimal Design of Gas Spring for Vehicle (자동차용 GAS SPRING의 최적 설계에 관한 연구)

  • 김영범
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.11
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    • pp.39-45
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    • 1998
  • Gas springs have been widely used in motor vehicles as well as in most areas of industry. Instead of coil springs, these gas springs are easily opreated to open(extension process) or close (compression process) the doors because $N_2$ gas with high pressure and oil are charged in tube. Most of manufacturers are using the trial & error method in order to decide its specification(reaction force, damping force), which tends to waste time and money. Therefore, gas springs have been improved by properly changing the control pressure of $N_2$ Gas with its mounting location and weight to maximize its effect and to minimize its space. Although it has been researched on damping structure to minimize impact which is applied to vehicle when its back door is fully opened, the characteristics of damping structure are not known clearly. There(ore, this paper will not only clearly define the effect of important factors(open & close force)for gas springs through theoretical analysis but also provide optimum design specification through development of program to avoid traditional method of specification determination such as the trail It error method which is widely used in whole industries including automotive industry.

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Design of Front Lower Control Arm Considering Buckling Strength and Durability Strength

  • Lee, Dong-Chan;Kim, Young-Il
    • Journal of the Korean Society of Industry Convergence
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    • v.13 no.2
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    • pp.77-84
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    • 2010
  • Recently, the concept of structural design against instability has been proposed in the chassis parts. The design considerations of lower control arm of chassis parts under the buckling and durability strengths are the general. More precisely, this paper considers a specific application and associated optimization problem for two strengths, where the design variables are the physical or geometric dimensions for skins and stiffeners. The objective is the minimization of the total weight, while optimization constrains involve reserve or improve factors for the buckling and durability strengths. The most important features are related to the numerical simulations for the estimation of buckling factor and their sensitivities by means of nonlinear and linear finite element analyses. The bucking and durability strength analyses, and the morping geometries are directly included in the optimization problem and the modified design is formulated. As a result, the optimal structure with stable behavior is obtained or increases the buckling and durability strengths of parts. Most of design problems for structures exposed to elastic instability can be formulated and solved.

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