• Transactions of the Korean Society of Mechanical Engineers
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• v.19 no.4
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• pp.929-940
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• 1995

The fatigue strength and fracture topography in the friction welded interface of high speed steel (HSS-Co) to SM55C carbon steel have been investigated through the fatigue test, SEM fractograph and EDS (energy dispersive spectrometer) analysis. Three kinds of specimens used in this research are the friction welded joints, HSS-Co and SM55C carbon steel with circumferential notch, saw notch and smooth, respectively. The notch sensitivity factor, .eta. of the friction welded joints is lower than that of the base materials, and that represents a superiority of the joint performance of FRW. Fracture topography of the FRW specimens with a notch showed a cleavage or brittle appearance, while that of the FRW smooth specimen appeared to be ductile. Furthermore, although fatigue crack likely initiated near the weld interface of the FRW smooth specimen, crack propagation continued into the HAZ of SM55C steel. Finally, fatigue fractures of the base materials were associated primarily with the inclusions located at the outer periphery of the specimen.

• Journal of Welding and Joining
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• v.13 no.2
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• pp.68-81
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• 1995

This paper presents an analytical solution to predict the transient temperature distribution in fillet arc welding. The analytical solution is obtained by solving a transient three -dimensional heat conduction equation with convection boundary conditions on the surfaces of an infinite plate with finite thicknesses, and mapping an infinite plate onto the fillet weld geometry with energy equation. The electric arc heat input on fillet weld and on infinite plate is assumed to have a traveling bivariate Gaussian distribution. To check the validity of the solution, GTA and FCA welding experiments were performed under various welding conditions. The actual isotherms of the weldment cross - sections at various distances from the arc start point are compared with those of simulation result. As the result shows a satisfactory accuracy, this analytical solution can be used to predict the transient temperature distribution in the fiIIet weld of finite thickness under a moving bivariate Gaussian distributed heat source. The simplicity and short calculation time of the analytical solution provides rationales to use the analytical solution for modeling the welding control systems or for an optimization tool of welding process parameters.

• Journal of the Korean Society for Precision Engineering
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• v.21 no.8
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• pp.171-179
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• 2004

The purpose of this study is to generate cycling motion for FES (functional electrical stimulation) using knee muscles only. We investigated the possibility by simulation. The musculoskeletal model used in this simulation was simplified as 5-rigid links and 2 muscles (knee extensor and flexor). For the improvement of the present feedforward control in FES, we included feedback path in the control system. The control system was developed based on the biological neuronal system and was represented by three sub-systems. The first is a higher neuronal system that generates the motion command for each joint. The second is the lower neuronal system that divides the motion command to each muscle. And the third is a sensory feedback system corresponding to the somatic sensory system. Control system parameters were adjusted by a genetic algorithm (GA) based on the natural selection theory. GA searched the better parameters in terms of the cost function where the energy consumption, muscle force smoothness, and the cycling speed of each parameter set (individual) are evaluated. As a result, cycling was implemented using knee muscles only. The proposed control system based on the nervous system model worked well even with disturbances.

• Journal of Korean Society of Steel Construction
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• v.19 no.6
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• pp.655-661
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• 2007

A new steel connection method using wedges known as Self-Locking Connector has been developed. In this study, experimental investigation was conducted to verify the seismic performance of steel beam-to-column joints with Self-Locking Connectors. Cyclic-loading tests were performed on two beam-to-column joints with Self-Locking Connectors. The two beam-to-column joint specimens were of the cantilever-type and had the same details. Test results showed that beam-to-column joints with Self-Locking Connectors were able to developa total rotation capacity of 0.06 radian, which is greater than the 0.04 radian required for Special Moment Frames. Moreover, their energy absorption capacity was much greater than that of conventional joints.

• Transactions of Materials Processing
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• v.20 no.3
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• pp.236-242
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• 2011

The two objectives of this study were, first, to determine the optimal friction welding process parameters using finite element simulations and, second, to evaluate the mechanical properties of the friction welded zone for large piston rods in marine diesel engines. Since the diameters of the rod and its connecting part are very different, the manufacturing costs using friction welding are reduced compared to those using the forging process of a single piece. Modeling is a generally accepted method to significantly reduce the number of experimental trials needed when determining the optimal parameters. Therefore, because friction welding depends on many process parameters such as axial force, initial rotational speed and energy, amount of upset and working time, finite element simulations were performed. Then, friction welding experiments were carried out with the optimal process parameter conditions resulting from the simulations. The base material used in this investigation was AISI 4140 with a rod outer diameter of 280 mm and an inner diameter of 160 mm. In this study, various investigation methods, including microstructure characterization, hardness measurements and tensile and fatigue testing, were conducted in order to evaluate the mechanical properties of the friction welded zone.

• Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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• 2006.11a
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• pp.767-770
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• 2006

To predict vibrational energy density of simple structural-acoustic coupled systems in medium-to-high frequency ranges, Power Flow Finite Element Method(PFFEM) is used, and PFFEM sofiware, PFADS has been developed for the vibration predictions and analysis of coupled system structures in medium-to-high frequency ranges. However, it needs to consider vibro-acoustic coupled analysis to get more accurate results. Prior to implement vibro-acoustic coupled analysis functions in PFADS, research on vibro-acoustic coupled analysis using PFFEH is performed for simple models. These predictions include the indirect transmission path associated, and also the direct transmission path, and the formulation is extended to structural system model by using appropriate modifications to structural-acoustic and acoustic-acoustic joint matrices. Concerning the waves in plate and acoustic, it is possible to calculate the structural-acoustic full matrix of a model using PFFEM, and the formulations developed are implemented for two rooms surrounded by plates.

• Journal of Institute of Control, Robotics and Systems
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• v.16 no.9
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• pp.891-897
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• 2010

This paper proposes a cooperative control algorithm for a dual-arms robot which is carrying an object to the desired location. When the dual-arms robot is carrying an object from the start to the goal point, the optimal path in terms of safety, energy, and time needs to be selected among the numerous possible paths. In order to quantify the carrying efficiency of dual-arms, DAMM (Dual Arm Manipulability Measure) has been defined and applied for the decision of the optimal path. The DAMM is defined as the intersection of the manipulability ellipsoids of the dual-arms, while the manipulability measure indicates a relationship between the joint velocity and the Cartesian velocity for each arm. The cost function for achieving the optimal path is defined as the summation of the distance to the goal and inverse of this DAMM, which aims to generate the efficient motion to the goal. It is confirmed that the optimal path planning keeps higher manipulability through the short distance path by using computer simulation. To show the effectiveness of this cooperative control algorithm experimentally, a 5-DOF dual-arm robot with distributed controllers for synchronization control has been developed and used for the experiments.

• Laser Solutions
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• v.13 no.3
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• pp.1-6
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• 2010

The in-process monitoring of $CO_2$ welding of Zn-coated steel plates has been studied and compared with that of conventional thin plates. Relationships between weld defects and plasma emission signals were evaluated in laser lap joint of thick Zn-coated steel. According to the study, weld defects were found to increase with Zn content. As a result, measured plasma emission signals also decreased. In case of plate with $15{\mu}m$-thick Zn-coated layer, defects caused by evaporation of Zn could, therfore, controled by gap of 0.1mm, resulting in a stable emission signals. However, the amplitude of signals fluctuated very widely. Variation of amplitude sould be limited in 3-8V by FFT smoothing.

• Tribology and Lubricants
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• v.26 no.1
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• pp.61-67
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• 2010

The purpose of this paper is to study and analyze the failure examples on tribological characteristics of an automotive steering system. In this failure study, the grease leakage may stick leaked grease, dust, and wear particles between pinion and rack gears in mechanical steering system. In the case of seal failures such as a rod seal, o-ring and oil seals, the gear box and oil pump do not operate properly due to lack of oils. This means that oil pump does not supply a working fluid and produce a normal oil pressure of the steering system. This leads to leak a working fluid from the seals and produce a wear between pinion and rack gears. Especially, the leaked oil is usually mixed with internal wear particles and foreign dust/fine sands. Thus no leakage of working oils is very important design concepts, which is strongly related to the sealing components and smoothly operating of the mechanical friction parts of power steering system.

• Journal of the Korean Society for Precision Engineering
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• v.20 no.1
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• pp.172-178
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• 2003

Two types of bolted lap joints, one with a viscoelastic layer and the other without the viscoelastic layer were chosen to analyze the dynamic characteristics of the joints with the mechanical properties of the bolts in the joints are considered as computational variables. The finite element method was used along with the modal testing to verify the PEM model. The results in the bolted lap joints reveal that the higher the Young's modulus for the bolts we use the higher the natural frequencies we obtain fur the joints. However, the natural frequency differences in the first and second mode are not substantial but become noticeable in the higher modes. Lower natural frequencies were obtained for the bolted lap joints with the viscoelastic layer when compared with those of the bolted lap joints without the viscoelastic layer. And the differences in the natural frequencies for the two types of joints are relatively small in the first and second mode whereas in the higher mode the differences become significant. The loss factors were observed to be significant especially in the second mode for the bolted lap joints with the viscoelastic layer.