• 제목/요약/키워드: Joining strength

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복합재료 접합부의 전단 강도에 미치는 공정 변수의 영향 (Effect of Process Parameters on the Shear Adhesive Strength of the Joint between Composite Materials)

  • 소용신;김하근;김대영
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2003년도 추계학술발표대회 개요집
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    • pp.58-60
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    • 2003
  • This study was conducted to optimize adhesive joining procedure for epoxy resin composite materials through investigations on correlation of curing condition with shear adhesive strength, curing mechanism analysis and fracture position observation. It was found that shear adhesive strength ranged 4 to 6MPa and could be improved 50 to 70% by increasing curing temperature from 20 to 140$^{\circ}C$. Based on FT-IR spectra analysis, formation of ether group(-$\bigcirc$-) as an evidence of curing was remarkable at the heated curing condition.

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업셋팅 을 이용한 냉간압접 에 대한 연구 (Study on the cold pressure welding by upsetting)

  • 안기원;김재도
    • Journal of Welding and Joining
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    • 제3권2호
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    • pp.27-34
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    • 1985
  • The mechanical properties and bonding mechanism of aluminum, copper and mild steel have been determined in cold pressure welding. The brittle cover layer to be established by scratch-brushing plays an important role in bond strength and has an influence on the threshold of deformation. The cold pressure welding was achieved at 54% of height reduction in A1-A1, 75% in Cu-Cu, 56% in Al-Cu, and 74% in Cu-steel. The height reduction at which the bond strength of weld interface was the same as the tensile strength of base metal should be over 76% in Al-Al, 82% in Cu-Cu, and 78% in Al-Cu.

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수치해석과 실험에 의한 SINTAP 용접 구조물 균열 평가법의 검증 (Finite Element and Experimental Validation of SINTAP Defect Assessment Procedure for Welded Structure)

  • 김윤재;김진수
    • Journal of Welding and Joining
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    • 제22권1호
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    • pp.50-57
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    • 2004
  • This paper provides FE and experimental validation of the defect assessment method for strength mismatched welded structures, resulting from the Brite Euram SINTAP (Structural Integrity Assessment Procedures for European Industry) project. This shows that the proposed method is conservative, and that the degree of conservatism is similar to that embedded in the methods for homogeneous structures. It provides confidence in the use of the proposed SINTAP method for assessing defective weld strength mismatched structures.

냉간 압연강판 십자형 점용접부의 피로강도 평가 (Fatigue Strength Evaluation of SPCC Cross-Tension Spot Weld Joints)

  • 김호경;최덕호;양경탁
    • 한국안전학회지
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    • 제21권5호
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    • pp.17-21
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    • 2006
  • In this study, SPCC cross-tension type specimens produced under various spot welding conditions were tensile and fatigue tested. Decrease of 2 kA in normal current condition of 10 kA caused a large amount of reduction in both static joining strength and fatigue life. And 2 kA increase resulted in increase of static joining strength and an increase in low cycle regime but a decrease in high cycle regime, revealing the fact that fatigue strength rather than static joining strength would be a major factor during design process in view of the body endurance. As a results of estimating the fatigue lifetimes of various types of spot weld specimens. equivalent stress intensity factor is the proper parameter for predicting the lifetimes of various types of specimens. which can be expressed as ${\Delta}K_{eq}(N/nm^{1.5})=11550N^{-0.36}_{f}$.

접착제 접합된 자연섬유강화 복합재료의 파괴강도 특성에 미치는 섬유 방향의 영향 (Effect of Fiber Orientation on Failure Strength Properties of Natural Fiber Reinforced Composites including Adhesive Bonded Joint)

  • 윤호철
    • Journal of Welding and Joining
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    • 제24권5호
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    • pp.43-48
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    • 2006
  • This paper is concerned with a fracture strength study of composite adhesive lap joints. The tests were carried out on specimen joints manufactured hybrid stacked composites such as the polyester and bamboo natural fiber layer. The main objective of the work was to test the fracture strength using hybrid stacked composites with a polyester and bamboo natural fiber layer. Tensile and peel strength of hybrid stacked composites are tested before appling adhesive bonding. From results, Natural fiber reinforced composites have lower tensile strength than the original polyester. and The load directional orientation and small amount and low thickness of bamboo natural fiber layer have a good effect on the tensile and peel strength of natural fiber reinforced composites. The failure strength of these materials applied adhesive bonding is also affected by fiber orientation and thickness of bamboo natural fiber layer. There for, Fiber orientation of bamboo natural fiber layer have a great effect on the tensile-shear strength of natural fiber reinforced composites including adhesive bonded joints.

Cu-Cu 접착부의 고온고습 내구성에 미치는 경화제 및 촉매제의 영향 (Effects of Hardeners and Catalysts on the Reliability of Copper to Copper Adhesive Joint)

  • 민경은;김해연;방정환;김종훈;김준기
    • 한국재료학회지
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    • 제21권5호
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    • pp.283-287
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    • 2011
  • As the performance of microelectronic devices is improved, the use of copper as a heat dissipation member is increasing due to its good thermal conductivity. The high thermal conductivity of copper, however, leads to difficulties in the joining process. Satisfactory bonding with copper is known to be difficult, especially if high shear and peel strengths are desired. The primary reason is that a copper oxide layer develops rapidly and is weakly attached to the base metal under typical conditions. Thus, when a clean copper substrate is bonded, the initial strength of the joint is high, but upon environmental exposure, an oxide layer may develop, which will reduce the durability of the joint. In this study, an epoxy adhesive formulation was investigated to improve the strength and reliability of a copper to copper joint. Epoxy hardeners such as anhydride, dihydrazide, and dicyandiamide and catalysts such as triphenylphosphine and imidazole were added to an epoxy resin mixture of DGEBA and DGEBF. Differential scanning calorimetry (DSC) analyses revealed that the curing temperatures were dependent on the type of hardener rather than on the catalyst, and higher heat of curing resulted in a higher Tg. The reliability of the copper joint against a high temperature and high humidity environment was found to be the lowest in the case of dihydrazide addition. This is attributed to its high water permeability, which led to the formation of a weak boundary layer of copper oxide. It was also found that dicyandiamide provided the highest initial joint strength and reliability while anhydride yielded intermediate performance between dicyandiamide and dihydrazide.

고상접합을 이용한 Al/Mg 합금의 이종 용접 (Solid State Joining Processes for Dissimilar Joints of Mg/Al Alloys)

  • 김흥주;김성욱;천창근;장웅성
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2009년 추계학술발표대회
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    • pp.41-41
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    • 2009
  • To evaluate the applicability of dissimilar joining between Mg and Al alloys in automobile manufacturing process, solid state joining processes such as magnetic pulse welding(MPW), friction stir welding(FSW) and friction spot joining(FSJ) were attempted successfully. MPW process has been concentrated mainly on round section tube to tube and tube to bar welds. AZ31 Mg alloy has been successfully welded to pure Al A1070 as well as to Al alloy A3003. While, for friction stir welding of dissimilar sheet joints, AZ31B/A6061 with the thickness of 2mm were used and a square butt joint with a good quality was obtained at the conditions of 0.8mm/sec of travel speed and tool rotation speed of 850rpm. The maximum tensile strength of 179 MPa, which was about 80 % of the Mg base metal tensile strength, has been obtained. Finally, friction spot joining was attempted to make a dissimilar lap joint between AZ31(0.8mm) and A6061(1mm), while the joint exhibited the same level of tensile shear strength as that of similar Mg joint.

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Fe-Al 레이저 용접시 접합강도 향상에 관한 연구 (Joining strength improvement studies on Fe-Al laser weldment)

  • Ju Seong-Min;Kim Yeong-Pyo;O Jong-In;Rajesh S.R;Bang Han-Seo
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2004년도 춘계 학술발표대회 개요집
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    • pp.126-128
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    • 2004
  • Welding or joining of dissimilar material is difficult and have limitations because physical properties of each material like melting temperature, heat expansion coefficient, conductivity, yielding point, etc. are different. (omitted)

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십자형 필릿 용접부에서 재료 두께 및 용접 층수에 따른 피로파괴 특성 (Characteristics of Fatigue Failure according to Thickness of Material and Number of Passes in Cruciform Fillet Weld Zone)

  • 이용복
    • Journal of Welding and Joining
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    • 제28권6호
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    • pp.45-50
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    • 2010
  • Most of joining processes for machine and steel structure are performed by butt and fillet welding. The mechanical properties and fatigue strength of their welding zone can be effected largely by the differential of generated heat and changes of grain size according to thickness of material and number of passes in welding process. In this study, it was investigated about characteristics of fatigue failure according to thickness of material and number of passes in cruciform fillet weld zone as the basic study for safe and economic design of welding structures. Fracture modes in cruciform fillet weld zone are classified into toe failure and root failure according to non-penetrated depth. It can be accomplished economic design of welding structures considering fatigue strength when the penetrated depth in fillet weld zone is controled properly.

침탄 두께에 따른 피로강도 영향 특성 평가 (The Effect of Fatigue Strength according to Carburizing Depth)

  • 최현민;박용하;신용택;김명현
    • Journal of Welding and Joining
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    • 제32권4호
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    • pp.34-38
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    • 2014
  • Carburizing treatments are the important way to developing fatigue strength and wear resistance. It is well known that the case depth is one of the most significant parameters determining fatigue strength. In this study, 3-point bending fatigue test was conducted to evaluate fatigue strength for the carburized depth with 18CrNiMo7-6 steel. As a result, fatigue strength increased with effective case depth decreased. It is shown that hardness in case hardened layer played principal role in the fatigue strength.