• 제목/요약/키워드: Jetting

검색결과 182건 처리시간 0.043초

압전 잉크젯 헤드를 이용한 미세금속액적 토출 연구 (Studies on Fine Metal Droplet Jetting using Piezoelectric Inkjet Head)

  • 박창성;김영재;심원철;박정훈;강필중;유영석;정재우
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 2007년도 제38회 하계학술대회
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    • pp.1550-1551
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    • 2007
  • 노즐 직경 $30\;{\mu}$인 MEMS 압전 잉크젯 헤드를 이용하여 Ag 나노 잉크를 PDMS 처리된 PI(Polyimide) 기판 위에 토출하였다. 구동주파수 5 KHz에서 액적부피 1.5 pl, 속도가 약 4.5 m/s인 액적이 토출 되었다. 인쇄된 액적의 크기는 직경 약 $12\;{\mu}m$이었다. 메니스커스의 거동에 맞춘 구동파형의 입력에 의해 새틀라이트 없는 매우 작은 액적을 토출할 수 있었다.

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알루미늄 평판 및 50 ㎛ 간격 격자 표면에 대한 에탄올 액적 충돌 거동 가시화 (Ethanol Droplet Impact Behavior Visualization on the Flat and 50㎛ grating groove Al Surface)

  • 강동국;권대희;천두만;염은섭
    • 한국가시화정보학회지
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    • 제18권1호
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    • pp.18-25
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    • 2020
  • The droplet impact behavior is dominated by some parameters such as surface temperature, We number, surface and fluid property. Especially, Leidenfrost effect which prevents the contact between surface and droplet is very powerful phenomenon for determining droplet impact behavior. Due to this effect, the impact regime is divided into contact boiling regime and film boiling regime whether the droplet contact with the surface. Many studies have found that surface micro-structures which processed by surface processing are effective to overcome the Leidenfrost effect. In this study, droplet impact behaviors were compared using ethanol both on flat and laser-ablated Al surface. On the flat surface, impact regime was mainly divided by surface temperature. And there is key dominant parameter for each regime. On the laser-ablated surface, we could see changed impact regime and different impact behavior such as jetting and ejection of tiny droplets despite of same impact conditions.

고점도 용액 정밀토출을 위한 노즐 직경 및 표면젖음성 특성 연구 (Study of the Geometry and Wettability of Nozzles for Precise Ejection of High Viscous Liquids)

  • 이상현;배재현;이상민
    • 한국기계가공학회지
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    • 제20권12호
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    • pp.123-128
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    • 2021
  • Liquid dispensing systems are extensively used in various industries such as display, semiconductor, and battery manufacturing. Of the many types of dispensers, drop-on-demand piezoelectric jetting systems are widely used in semiconductor industries because of their ability to dispense minute volumes with high precision. However, due to the problems of nozzle clogging and undesirable dispensing behavior in these dispensers, which often result in device failure, the use of highly viscous fluids is limited. Accordingly, we studied the behaviors of droplet formation based on changes in viscosity. The effects of surface energy and the inner diameters of needle-type nozzles were also studied. Results showed that nozzles with lower surface energies reduced the ejection volume of droplets when a smaller nozzle diameter (0.21 mm in this study) was applied. These results indicate that the hydrophobic treatment of nozzle surfaces and the use of smaller nozzle diameters are critical factors enabling the use of highly viscous fluids in precision dispensing applications.

디지털날염용 고속 구동형 잉크젯 프린팅 헤드의 특성해석 (Characteristic Analysis of High Speed Inkjet Printing Head for Digital Textile Printing)

  • 이덕규;허신
    • 센서학회지
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    • 제27권6호
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    • pp.421-426
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    • 2018
  • To develop a piezoelectric inkjet printhead for high-resolution and high-speed printing, we studied the characteristics of an inkjet printhead by analyzing the major design parameters. An analytical model for the inkjet printhead was established, and numerical analysis of the coupled first-order differential equation for the defined state variables was performed using state equations. To design the dimension of the inkjet printhead with a driving frequency of 100 kHz, the characteristics of the flow rate and discharge pressure of the nozzle were analyzed with respect to design variables of the flow chamber, effective sound wave velocity, driving voltage, and voltage waveform. It was predicted that the change in the height of the flow chamber does not significantly affect the Helmholtz resonance frequency and discharge speed of the nozzle. From the analysis of change in flow chamber width, it is observed that as the width of the flow chamber increases, the ejection speed greatly increases and the Helmholtz resonance frequency decreases considerably, thereby substantially affecting the performance of the inkjet printhead.

Graft Polymer를 이용한 수계 세라믹 잉크의 합성 및 프린팅 특성평가 (Synthesis and Printability of Aqueous Ceramic Ink with Graft Polymer)

  • 이지현;황해진;김진호;황광택;한규성
    • 한국재료학회지
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    • 제29권10호
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    • pp.639-646
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    • 2019
  • Ink-jet printing is a manufacturing process technology that directly prints a digitalized design pattern onto a substrate using a fine ink jetting system. In this study, environmentally friendly yellow aqueous ceramic ink is synthesized by mixture of distilled water, yellow ceramic pigment and additives for ink-jet printing. The graft polymer, which combines electrostatic repulsion and steric hindrance mechanism, is used as a surfactant for dispersion stability of aqueous ceramic ink. Synthesized ceramic ink with graft polymer surfactant shows better dispersion stability than did ceramic ink with PAA surfactant; synthesized ink also shows desirable ink-jet printability with the formation of a single ink droplet during printability test. Finally, ceramic ink printed on glass substrate and ceramic ink with graft polymer surfactant shows a high contact angle without surface treatment on glass substrate. Consequently, it is confirmed that the ceramic ink with graft polymer surfactant can achieve high printing resolution without additional surface treatment process.

홀 형상이 막 냉각 유동에 미치는 효과에 대한 수치 해석적 연구 (A numerical simulation on the effect of hole geometry for film cooling flow)

  • 이정희;최영기
    • 대한기계학회논문집B
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    • 제21권7호
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    • pp.849-861
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    • 1997
  • In this study, the effect of hole geometry of the cooling system on the flow and temperature field was numerically calculated. The finite volume method was employed to discretize the governing equation based on the non-orthogonal coordinate with non-staggered variable arrangement. The standard k-.epsilon. turbulence model was used and also the predicted results were compared with the experimental data to validate numerical modeling. The predicted results showed good agreement in all cases. To analyze the effect of the discharge coefficient for slots of different length to width, the inlet chamfering and radiusing holes were considered. The discharge coefficient was increased with increment of the chamfering ratio, radiusing ratio and slot length to width and also the effect of radiusing showed better result than chamfering in all cases. In order to analyze the difference between the predicted results with plenum region and without plenum region, the velocity profiles of jet exit region for a various flow conditions were calculated. The normal velocity components of jet exit showed big difference for the low slot length to width and high blowing rate cases. To analyze the flow phenomena injected from a row of inclined holes in a real turbine blade, three dimensional flow and temperature distribution of the region including plenum, hole and cross stream with flow conditions were numerically calculated. The results have shown three-dimensional flow characteristics, such as the development of counter rotating vortices, jetting effect and low momentum region within the hole in addition to counter rotating vortex structure in the cross stream.

공구파손감지용 비젼시스템의 NC실장에 관한 연구 (A Study on the NC Embedding of Vision System for Tool Breakage Detection)

  • 이돈진;김선호;안중환
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2002년도 춘계학술대회 논문집
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    • pp.369-372
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    • 2002
  • In this research, a vision system for detecting tool breakage which is hardly detected by such indirect in-process measurement method as acoustic emission, cutting torque and motor current was developed and embedded into a PC-NC system. The vision system consists of CMOS image sensors, a slit beam laser generator and an image grabber board. Slit beam laser was emitted on the tool surface to separate the tool geometry well from the various obstacles surrounding the tool. An image of tool is captured through two steps of signal processing, that is, median filtering and thresholding and then the tool is estimated normal or broken by use of change of the centroid of the captured image. An air curtain made by the jetting high-pressure air in front of the lens was devised to prevent the vision system from being contaminated by scattered coolant, cutting chips in cutting process. To embed the vision system to a Siemens PC-NC controller 840D NC, an HMI(Human Machine Interface) program was developed under the Windows 95 operating system of MMC103. The developed HMI is placed in a sub window of the main window of 840D and this program can be activated or deactivated either by a soft key on the operating panel or M codes in the NC part program. As the tool breakage is detected, the HMI program emit a command for automatic tool change or send alarm to the NC kernel. Evaluation test in a high speed tapping center showed the developed system was successful in detection of the small-radius tool breakage.

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고치와 폴리에스텔 복합사 직물의 시직 (Studies on Fabrics woven with Silk/Polyester Compound Yarn)

  • 김영대;김남정
    • 한국잠사곤충학회지
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    • 제36권2호
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    • pp.147-151
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    • 1994
  • 고급성과 위생성이 우수한 견과 실용적 특성이 우수한 합성섬유의 서로의 장점만을 가진 이상적인 직물을 개발코저 시험한 결과 고치와 polyester 복합사(S/P 복합사)와 복합 직물의 특성은 다음과 같다. 1. 자동조사기에 의한 복합사 제조시험 결과 빔을 5회 주었을때 보다 빔을 주지 않았을때 사조 집합도가 향상되었으며 빔을 주지 않고 공기교란 장치만으로 섬도 감지기의 작동도 정확히 이루어져 섬도편차가 양호한 S/P 복합사를 제조할 수 있었다. 2. S/P 복합사를 SEM으로 관찰한 결과 포합이 잘된 부분이 많았으나 견사는 견사끼리 polyester는 polyester 끼리 포합된 형태도 관찰되었다. 3. 직물을 SEM으로 관찰한 chiffon 직물은 강연을 한 결과 견사 부분이 polyester사 내부로 파묻힌 곳도 관찰되었다. 4. 분산염료와 산성염료 혼합용액에서 일욕 이단법으로 염색한 S/P 복합사 직물의 염색견뢰도는 habutae 직물은 일광견뢰도가 3급인 것을 제외하고는 모두 4급 이상으로 양호하였고 chiffon 직물은 모두 4급이상으로 양호하였다. 5. habutae 직물과 chiffon 직물의 특성을 보면 강력과 modulus는 생지에서 가장 크고 염색 가공지에서 크게 감소되었으며 신도는 정련지와 염색 가공지가 생지보다 증가되었다.

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고점도 전도성 잉크 패터닝 기술을 이용한 고성능 미세전극 패턴 구현 (Implementation of High Performance Micro Electrode Pattern Using High Viscosity Conductive Ink Patterning Technique)

  • 고정범;김형찬;당현우;양영진;최경현;도양회
    • 한국정밀공학회지
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    • 제31권1호
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    • pp.83-90
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    • 2014
  • EHD (electro-hydro-dynamics) patterning was performed under atmospheric pressure at room temperature in a single step. The drop diameter smaller than nozzle diameter and applied high viscosity conductive ink in EHD patterning method provide a clear advantage over the piezo and thermal inkjet printing techniques. The micro electrode pattern was printed by continuous EHD patterning method using 3-type control parameters (input voltage, patterning speed, nozzle pressure). High viscosity (1000cps) conductive ink with 75wt% of silver nanoparticles was used. EHD cone type nozzle having an internal diameter of $50{\mu}m$ was used for experimentation. EHD jetting mode by input voltage and applied 1st order linear regression in stable jet mode was analyzed. The stable jet was achieved at the amplitude of 1.4~1.8 kV. $10{\mu}m$ micro electrode pattern was created at optimized parameters (input voltage 1.6kV, patterning speed 25mm/sec and nozzle pressure -2.3kPa).

Effects of Viscosity on Dispersion Stability of Nano CoAl2O4 Ceramic Ink

  • Lee, Ji-Hyeon;Hwang, Hae-Jin;Kim, Jin-Ho;Hwang, Kwang-Taek;Han, Kyu-Sung
    • 한국세라믹학회지
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    • 제52권6호
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    • pp.497-501
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    • 2015
  • Inkjet printing is a widespread technology, offering advantages such as high-quality decoration, a continuous process, and the accurate direct reproduction of patterns or pictures. In inkjet printing technology, the dispersion stability of ceramic ink is one of the most important factors. In this study, the dispersion stability of blue $CoAl_2O_4$ ink for ceramic inkjet printing is systematically investigated. Blue $CoAl_2O_4$ pigment was synthesized by a solid-state reaction and then milled to less than 300nm in size. In order to investigate the influence of the viscosity on the dispersion stability, two types of $CoAl_2O_4$ ceramic inks (termed here Blue L and Blue H) were prepared using different volume ratios of ethylene glycol and ethanol. The Blue L and Blue H ink solutions contained cetyltrimethylammonium bromide(CTAB) as a dispersive agent. The viscosity, surface tension and jetting stability of the $CoAl_2O_4$ ceramic inks were analyzed using a rheometer, a surface tension meter and a dropwatcher. The dispersion stability of the $CoAl_2O_4$ ceramic ink was investigated by a multiple light-scattering method. Blue H, a ceramic ink with higher viscosity, showed much better dispersion stability than the Blue L ceramic ink.