• 제목/요약/키워드: Inverter welding system

검색결과 41건 처리시간 0.032초

인버터 TIG 용접기의 펄스전류 제어에 관한 연구 (Study on the pulse current control of the inverter TIG welder)

  • 서문준;김규식;원충연;민명식;최규하;목형수
    • 전력전자학회:학술대회논문집
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    • 전력전자학회 1998년도 전력전자학술대회 논문집
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    • pp.154-157
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    • 1998
  • In this paper, the inverter TIG(Tungsten Inert Gas) welding system with high power efficiency by means of pulse current control of welding process is presented. In TIG welding, pulse current control is utilized in order to attain less apatter and high welding performance. The four factors which determine the welding performance of the pulse current are frequency, base current, peak current, and peak current duty current, and peak current duty ratio. In this paper, we analyze these factors should be controlled to achieve minimum power input. To demonstrate the practical significance of our results, we present some experimental results as well as simulation results.

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순시전력 제어를 통한 스폿용접기의 용접품질 향상 (The Improvement of Welding Quality of Spot Welder Via an Instantaneous Power Contorl)

  • 김재문;원충연;최규하;김규식;목형수
    • 전력전자학회:학술대회논문집
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    • 전력전자학회 1999년도 전력전자학술대회 논문집
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    • pp.558-562
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    • 1999
  • In this paper, the inverter spot welding system with high efficiency via an instantaneous power control is presented. In spot welding, instantaneous power control is utilized in order to attain less spatter and high welding performance. Also we proposed a PI controller for spot welder system using Evolution Strategy(ES) with varying search space. ES with varying search space which depends on fitness values at each generation is used to tune PI control parameters

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가스금속 아아크 용접용(Gas Metal Arc Welding) 로보트제어기 개발에 관한 개론 (On the Development of a Gas Metal Arc Welding Robot Controller)

  • 피원일;박병건;김정호;고광일
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 1993년도 하계학술대회 논문집 A
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    • pp.376-379
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    • 1993
  • GoldStar Industrial Systems Co. R & D center successfully developed the inverter for welding under the support of GoldStar Electric Machinery Co. Now, we are currently working on the mechanical part of articulated robot and a high-performance general purpose motion controller. By combining the above three items, we will be able to constitute the complete welding robot system on our own. In this article. the welding robot system currently under developing is introduced. The main focus will be placed on the development of general purpose motion controller with welding control module. Therefore, the architecture of welding robot controller where the general purpose motion controller is combined with the welding controller module will be explained. Here, the software system will be explained with regard to the hardware system.

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펄스 출력 구현이 가능한 디지털 제어의 SCR형 CO2 용접시스템의 개발 (Development of Digital controlled SCR type CO2 Welding System for Implementation Pulse Output)

  • 은종목;최규하
    • Journal of Welding and Joining
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    • 제32권1호
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    • pp.102-107
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    • 2014
  • SCR(Thyristor) type $CO_2$ welders have widely used for the welding process of heavy industries such as shipbuilding and plant. Since the industrial fields of shipbuilding and plant are usually exposed to severe welding condition with lots of dust, extreme temperature, high humidity and vibration, it is not recommended to use inverter type welder despite its state-of-the-art technology. Many sophisticated functions in the inverter welder may not work due to malfunction of its sensitive components. Hence this study focused on digitalization of SCR $CO_2$ welder by making use of microprocessor for SCR phase control. By this application, fine control of output of the $CO_2$ welding systems is achieved. Also pulse output mode of operation is realized and its verification is carried out with aluminum sample welding. The experimental results showed sound weld bead. The front operation panel provide user with numerical parameter settings and monitors. It will help precise weld process monitoring and control with digital value.

초음파 용접기 인버터의 공진 추종 방법에 관한 연구 (A Study on Resonance Tracking Method of Ultrasonic Welding Machine Inverter)

  • 문정훈;박성준;임상길;김동옥
    • 한국산업융합학회 논문집
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    • 제24권4_2호
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    • pp.481-490
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    • 2021
  • In the ultrasonic welding machine, when the load fluctuates, the L and C of the piezo element in the oscillation part change. As a result, the resonant frequency is changed, so it is necessary to match the operating frequency of the ultrasonic welding machine to the new resonant frequency. That is, in order to maximize the output of the oscillation unit of the ultrasonic welding machine, it is inevitable to follow the resonance frequency. Accordingly, many methods for following the resonant frequency are being actively studied. In addition, in order to check the effect of external inductance on the operation of the ultrasonic welding machine, The equivalent circuit of the piezo element was analyzed by including the external inductance for resonance in the equivalent circuit of the piezo element, and the method of selecting an appropriate inductance was described. In this paper, we propose a new system that allows the switching frequency of the inverter to tracking the resonance frequency even if the resonance frequency is changed due to the load of the ultrasonic welding machine.

인버터 스폿 용접의 용접성능 향상을 위한 연구 (A study on the imaprovement of welding performance of the inverter spot welders)

  • 서문준;김규식;김재문;원충연
    • 전자공학회논문지S
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    • 제35S권7호
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    • pp.103-108
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    • 1998
  • In this paper, we atempt to control the nonlinear power system for resistance spot welders to be a fully linearizesd system by applying the recently developed nonlinear feedback linearization techniques. the controller proposed in this paper is computationally simple. In addition, the easy gain tuning as well as the high dynamic performance of resistance spot welding systems can be obained simulaneously. To illustrate the dynamic performance of our controller further, we present some simulation results.

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$CO_2$ 인버터 아크용접기의 송급속도 제어에 의한 용접성능향상에 관한 연구 (A Study on Welding Performance Improvement in $CO_2$ Inverter Arc Welding Machine by Constant Wire Feeding Rate Control)

  • 김길남;고재석;채영민;원충연;김규식;목형수;최규하
    • 전력전자학회:학술대회논문집
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    • 전력전자학회 1999년도 전력전자학술대회 논문집
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    • pp.563-568
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    • 1999
  • Generally the control method of wire feeding motor in welding machine has been used full-wave phase control method. The fire-angle control generates low frequency speed ripple, and it causes the output current ripple. So it results in the variation of welding condition and low welding performances such as spatter generation and bead state. For the purpose of welding performances improvement by speed controller in wire feeding motor, in this paper the constant speed control method for welding machine is proposed. The proposed system is composed of speed control loop and current control loop. As a result of experiment by using proposed constant wire feed experiment by using proposed constant wire feed speed controller, the output voltage and current waveform and metal transfer are maintained stably. And moreover the number of instantaneous short circuit occurrence is reduced remarkably.

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인버터 아크용접기를 위한 3상 승압/강압형 컨버터의 운전특성비교 (A Comparison of Operation Characteristics for $3\Phi$Boost/Buck Converter to Inverter Arc Welding Machine)

  • 최해룡;구영모;채영민;최규하;목형수;김규식;원충연
    • 전력전자학회:학술대회논문집
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    • 전력전자학회 1998년도 전력전자학술대회 논문집
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    • pp.260-264
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    • 1998
  • Three phase Boost/Buck converter which have economical merits and simple control scheme, are analyzed and evaluated through comparative methods and digital simulation for equivalent load. Those play a part of voltage boost/buck as well as power factor correction with single switch. Controller operating in constant and variable frequency is used for rapid output response and stable system condition respectively. Moreover low THD property of single switched converters is available for inverter arc welding machine known as high power and low power factor. So, in this paper a comparison of the characteristics in boost and buck converter is described and then simulation results conforms the merits from point of view of power factor and voltage regulator.

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진화알고리즘을 이용한 인버터 스폿용접기의 가변전력 제어 (Variable Power Control of Inverter Spot Welding Machine using Evolution Algorithm)

  • 김재문;김이훈;민병권;원충연;김규식;최세완
    • 전력전자학회논문지
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    • 제7권4호
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    • pp.384-394
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    • 2002
  • 본 논문은 기존의 정전력 제어 대신에 용접품질을 향상시키기 위해 새로운 제어기법을 제안하였다. 제안된 방식을 구현하기 위해 미분기하학 이론을 근거로 한 비선형 피드백 선형화 기법을 이용하여 스폿용접 시스템을 선형시스템으로 한 후 진화전략을 이용하여 PI제어기의 최적 이득을 얻는다. 진화전략은 제어파라미터 최적화 문제를 풀기 위한 방법으로 자연진화의 원리를 모방한 알고리즘이다. 시뮬레이션과 실험결과는 진화전략에 의한 가변전력 제어의 성능이 기존의 제어방법보다 훨씬 더 우수하다는 것을 보여준다.

Fluid Heating System using High-Frequency Inverter Based on Electromagnetic Indirect Induction Heating

  • Kim Yong-Ju;Shin Dae Cheul;Kim Kee Hwan;Uchihori Y.;Kawamura Y.
    • 전력전자학회:학술대회논문집
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    • 전력전자학회 2001년도 Proceedings ICPE 01 2001 International Conference on Power Electronics
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    • pp.69-74
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    • 2001
  • In this Paper are described the indirect induction heated boiler and induction heated hot air producer using the voltage-fed series resonant high-frequency inverter which can operate in the frequency range from 20kHz to 50kHz. A specially designed induction heater, which is composed of laminated stainless assembly with many tiny holes and interconnected spot welding points between stainless plates, is inserted into the ceramic type vessel with external working coil. This working coil is connected to the inverter and turbulence fluid through this induction heater to moving fluid generates in the vessel. The operating performances of this unique appliance in next generation and its effectiveness are evaluated and discussed from a practical point of view.

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