• 제목/요약/키워드: Internal Grinding

검색결과 50건 처리시간 0.024초

내면 플런지 연삭과 스러스트 연삭의 비교 (A Study on the Comparison of Internal Plunge Grinding and Internal Thrust Grinding)

  • 최환;서창연;서영일;이충석
    • 한국기계가공학회지
    • /
    • 제15권1호
    • /
    • pp.68-73
    • /
    • 2016
  • In this paper, the grinding characteristics in internal grinding methods(plunge, thrust) were studied with vitreous CBN wheels using machining center. Grinding experiments were performed according to the same material removal rate conditions such as a wheel speed, depth of cut and workpiece speed. And the grinding force, machining error and grinding ratio were investigated though these experiments. Based on the experimental results, the grinding characteristics on internal grinding methods were compared.

내면 플런지 연삭에 있어서 연삭력 특성에 관한 연구 (A Study on the Grinding Force Characteristics in the Internal Plunge Grinding)

  • 서영일;허만승;최환;이종찬;정선환
    • 한국정밀공학회지
    • /
    • 제16권12호
    • /
    • pp.54-59
    • /
    • 1999
  • High precision internal plunge grinding is difficult because of the decrease in the quill stiffness due to the small diameter of wheel. In this paper, the characteristics of internal plunge grinding were investigated. Grinding experiments were performed at various grinding conditions with vitrified bonded CBN wheels. The grinding period was assumed to be consisted of rough grinding and fine grinding. The classification of grinding was determined int terms of the normal grinding forces and actual depth of cut. The experimental results indicate that the higher depth of cut and infeed speed result in the longer rough grinding time. The maximum normal grinding force was nearly equal to the static force and it decreases exponentially as the grinding continues.

  • PDF

내면연삭(內面硏削)의 가공능률향상(加工能率向上)에 관한 연구 (A Study on the Internal Grinding to Improving the Grinding Efficiency)

  • 김건희;강재훈;안상욱;박종권
    • 한국자동차공학회논문집
    • /
    • 제2권6호
    • /
    • pp.87-93
    • /
    • 1994
  • This paper describes on the establishment of an optimal internal grinding conditions for the purpose of improving the grinding efficiency against to the high-speed grinding. Through the fundamental grinding tests for the brittle and hardened material, we are concluded that high-speed internal grinding is effective to improve the grinding accuracy as well as the grinding efficiency. The obtained results are as follows: (1) Under the speed ratio $(V_w/V_g)$ is constant, it is possible to increase the grinding efficiency with satifying the constraint conditions. (2) Increasing the wheel velocity, surface roughness and out-roundness are improved. (3) Under the wheel depth of cut is constant and increasing the speed ratio, workpiece residual stress is decreased. The described method, in this paper, is capable of determining the optimum internal grinding conditions taking into account some constraint conditions, and practical algorithm for optimum internal grinding conditions are presented.

  • PDF

머시닝센터를 이용한 내면 스러스트 연삭가공에 관한 연구 (A Study on the Internal Thrust Grinding by Machining Center)

  • 최환;서창연;박원규;이충석
    • 한국기계가공학회지
    • /
    • 제14권4호
    • /
    • pp.55-61
    • /
    • 2015
  • In this paper, the grinding characteristics of internal thrust grinding were studied with vitreous CBN wheels using a machining center. Grinding experiments were performed according to grinding conditions, such as wheel feed speed and depth of cut, workpiece speed, and rate of grinding width. Additionally, the grinding force and grinding ratio were investigated though these experiments. Based on the experimental results, the grinding characteristics of internal thrust grinding were discussed.

스러스트 내면 연삭가공의 가공면 정도에 관한 연구 (A Study on the Precision of a Machined Surface in Thrust Internal Grinding)

  • 최환;서창연;서영일;이충석
    • 한국기계가공학회지
    • /
    • 제15권5호
    • /
    • pp.73-79
    • /
    • 2016
  • In this paper, the grinding characteristics in thrust internal grinding have been studied using vitreous CBN wheels with a machining center. Grinding experiments have been performed according to grinding conditions such as wheel feed speed, cut depth, workpiece speed, rate of grinding width and number of grinding passes. The machining error, shape of machined surfaces, grinding force, and surface roughness have been investigated though these experiments. Based on the experimental results, the grinding characteristics on the machined surface in the internal thrust grinding are discussed.

전해 드레싱을 이용한 고품의 내면 연삭 가공에 관한연구 (A Study on the Internal Grinding with High Quality Using Interval Type Electrolytic Dressing Method)

  • 강재훈
    • 한국생산제조학회지
    • /
    • 제9권2호
    • /
    • pp.138-143
    • /
    • 2000
  • The establishment of a practical ultra-precision grinding technique using Diamond and CBN wheels is one of the major key technolo-gies to improve production techniques for machine-to-difficult materials without finishing process such as lapping and polishing. But the special efficient dressing technique for ultra-fine grit type grinding wheels to stabilize the grinding ability was not developed. Recently electrolytic in-process dressing technique is proposed to ultra-fine grit type metal bonded diamond wheels to protrude abra-sives continuously from the tool surface. This technology can be widely used to surface grinding and cylindrical grinding but cannot be used efficiently to internal grinding because of the electrode attachment trouble. This paper describes the effect of interval type electrolytic dressing as proposed newly to cast iron bonded diamond wheel for efficient internal grinding with mirror type high quality ground surface.

  • PDF

고속 내면 연소에 관한 연구 (A study on the internal high-speed grinding)

  • 안상욱;도기일랑
    • 한국정밀공학회지
    • /
    • 제10권2호
    • /
    • pp.190-196
    • /
    • 1993
  • Internal high speed grinding under several high grinding wheel speed condition has been performed in this study for the effects have analyzed and compared with the grinding power, grinding tangential force and accuracy of surface with the carbon tool steel(SK3). The following results have been obtained: (1) Under the workpiece speed constant condition, increasing the grinding speed, the tangential force is decreased, and on the contrary, accuracy of surface is improved. (2) Under the speed ratio (V$_{w}$/V$_{s}$) contant condition it is possible to increase the high machining efficiency constraint to tangential grinding force constant.ant.

  • PDF

등속조인트의 공정설계 및 연삭에 관한 연구 (A study on grinding and process design of Constant Velocity)

  • 김우강;고준빈;변동해
    • 한국기계가공학회지
    • /
    • 제9권4호
    • /
    • pp.8-13
    • /
    • 2010
  • The constant velocity internal grinding is a popular process for studying axle machine design and process in automobile industry. In this study, The program which gives the data of wheel size and truing diameter of ball groove is developed. As a result I obtained the data of grinding conditions makes good surface roughness get a grinding conditions. The grinding characteristics and conditions of constant velocity joint were investigated with respect to grinding feed, cutting depth, grinding time. At machine failure, the results were suddenly increased and the detailed surfaces were extremely obtained. Grinding condition was big more affected by grinding depth, grinding speed and grinding time.

초경합금재의 내면연삭에서 가공능률 향상에 관한 연구 (A Study on the Internal Grinding of Tungsten Carbide Materials to Improve the Machining Performance)

  • 허성중
    • 한국정밀공학회지
    • /
    • 제13권6호
    • /
    • pp.52-58
    • /
    • 1996
  • This paper described on the effect of residual stocks in internal grinding of tungsten carbide materials in order to improve the grinding efficiency as well as grinding accuracy. Through the fundamental investigation is carried out for tungsten carbide materials using electroplated diamond wheel, the residual stock after grinding process is effective to the grinding efficiency. The obtained results are as follows: (1) Under the depth of cut(t) is constant and decreasing the workpiece velocity(Vw), the residual stock after grinding is increased, but the difference is little less than the difference by table speed. (2) Increasing the wheel velocity, the residual stock after grinding is decreased. Therefore in order to minimize the residual stock, the wheel velocity should be increased as far as possible. (3) The surface roughness and out-of roundness increased with depth of cut and table speed, and decreased with wheel velocity, but it may as well adopt as much as possible under the dimensional tolerance which is required for high efficiency grinding. (4) In order to remove residual stock, the spark-out grinding shoule be done, and it also can be improved about 20~25% throughout spark-out grinding, and the number of optimal spark-out times were within 10 times.

  • PDF